Instruction on labor protection for the operator of the winding machine

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for the operator of the winding machine

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have passed a preliminary medical examination upon admission to work, as well as:

induction training;
unscheduled and targeted briefings;
fire safety briefing;
initial briefing at the workplace;
electrical safety training in the workplace.

1.2. The winder operator must:

undergo repeated training on labor safety at the workplace at least every three months;
pass a knowledge test on the rules for the design and safe operation of lifting mechanisms;
undergo a sanitary medical examination in accordance with the order of the Ministry of Health of the Russian Federation No. 90 dated 14.03.96;
perform only the work that is part of his duties;
use safe working methods;
comply with the requirements of prohibiting, warning, indicative and prescriptive signs and inscriptions, as well as signals given by train compilers, vehicle drivers;
be extremely careful in traffic areas.

1.3. The winder operator must know:

the impact on a person of dangerous and harmful production factors that arise during work;
general arrangement of braiders, including ventilation systems;
requirements for industrial sanitation, electrical safety and fire safety;
location of first aid kits;
internal labor regulations established at the enterprise;
the requirements of this instruction, instructions on fire safety measures, instructions on electrical safety;
appointment of personal protective equipment;
rules and regulations on labor protection, safety and industrial sanitation;
be able to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

The operator of the braiding machine must be guided by the requirements of this manual.

1.4. During operation, the winder operator may be exposed to the following hazards:

objects and tools falling from a height;
increased humidity and air mobility of the working area;
increased noise levels;
moving vehicles, mechanisms, rolling stock;
insufficient lighting at night.

1.5. The operator must use the following PPE: cotton gown, safety shoes

1.6. The operator must comply with the following fire safety requirements:

smoking only in designated areas;
do not approach the gas welding machine, gas cylinders of flammable liquids, gaseous liquids and containers with impregnating oil with an open flame;
do not touch oxygen cylinders with hands contaminated with oil;
know and be able to use primary fire extinguishing equipment.

1.6. Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.

1.7. Eating should only be in canteens, buffets or specially designated rooms with appropriate equipment. Before eating, wash your hands thoroughly with soap and water.

1.8. For non-compliance with the safety requirements set forth in this manual, the operator is liable in accordance with applicable law.

2. Safety requirements before starting work

2.1. Before starting work, the winder operator must:

put on the overalls and safety shoes that are required by the norms, put them in order;
tuck the loose ends of the clothes so that they do not hang down;
establish the sequence of operations;
inspect your workplace;
check the presence and serviceability of the grounding device;
turn on the ventilation system;
check the presence of guards and safety devices;
check the availability and serviceability of the tool, as well as their presence on the racks and repair installations of spare parts and materials;
check the serviceability of ladders, bridges, ensure their reliable installation;
make sure the workplace is well lit.

3. Safety requirements during work

3.1. Be careful while working.

3.2. The change of bobbin and the elimination of breaks in the warp and braid threads should be carried out only with the electric motor turned off, after the machine has completely stopped.

3.3. Correct an incorrectly installed spool only when the machine is at a complete stop.

3.4. Turn on the winding head after changing the bobbin or eliminating a thread break, making sure that the thread tension is normal. Do not check the thread tension while the machine is running.

3.5. Pick up spools and other objects that have fallen under the machine only after the machine has stopped.

3.6. Cut the windings only when the machine is stopped.

3.7. Regularly and carefully carry out preventive inspection of machines.

3.8. Removal of machine guards must be carried out only with the machine stopped and the electric motor de-energized.

3.9. Use only designated lanes. Climbing over cars and crawling under them is prohibited.

3.10. Switch off the machine during any breaks in work.

3.11. The workplace and passages to it should be kept clean, not allowing them to be cluttered with spare parts.

3.12 Cleaning material must be placed in metal boxes with tight-fitting lids.

3.13 Before starting the machine, warn others with a prearranged signal.

4. Safety requirements in emergency situations

4.1. In the event of an emergency, the operator is obliged to stop work, immediately inform the foreman and then follow his commands.

4.3. When eliminating an emergency, it is necessary to act in accordance with the approved plan for eliminating accidents.

4.4. In the event of a fire that could lead to an explosion, you must:

notify the fire brigade immediately;
start extinguishing the fire;
organize the evacuation of people;
organize a meeting with the fire brigade.

In the event of an electrical fire, use only carbon dioxide or powder fire extinguishers.

4.5. If the insulation of electrical equipment is damaged, stop work, notify the master and resume work only after the damage has been eliminated.

4.6. In case of injury or illness, the operator must stop work, transfer duties to another person, notify the master and contact the first-aid post.

5. Safety requirements at the end of work

5.1. At the end of the job, the operator must:

tidy up the workplace and eliminate traces of spilled oil;
put the tool, inventory and spools in a specially designated place;
collect used cleaning material in metal boxes with a tight-fitting lid;
take off your overalls and put them in the dressing room closet.

5.2. Wash contaminated clothing if necessary.

5.3. After work or in cases of contamination of body parts, take a shower.

5.4. The operator must report all violations of the production process to the master.

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