Instructions for labor protection when working on film laminating machines

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on film pressing machines. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order. Check personal protective equipment.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the problem is fixed.

2.3. Inspect equipment and work area.

2.4. Check the serviceability of the machine, including, switching off and braking devices, the presence and strength of fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace.

2.5. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.6. Check and adjust workplace lighting.

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Perform only the work assigned by the head.

3.2. It is forbidden to allow persons who are not related to the assigned work to the workplace, to entrust the equipment to another person.

3.3. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to work.

3.4. Regularly (when the machine is switched off) dust, residues of adhesive solution, pieces of paper, etc. should be removed from the drying chamber.

3.5. When cleaning the drying channel, carefully check the places where the electrical wires are connected to the heaters and the contacts in order to avoid overheating and sparking.

3.6. Flush the cylinders and rollers when the machine is completely stopped and disconnected from the mains.

3.7. Take special care when washing off the adhesive solution from the heated calender, hold the swab in such a way as to exclude the possibility of touching the fingers to the calender surface.

3.8. Carry solvent or alcohol from the pantry to the place of work in a tightly closed container with an inscription on the contents.

3.9. Stack products on racks with a height of no more than 1,6 m from the floor, including the height of the rack. Store racks only in the area designated for this purpose.

3.10. It is forbidden:

before the machine comes to a complete stop, remove the guards, eliminate malfunctions;
wash, clean, wipe moving mechanisms, remove stuck pieces of paper and film from the calender, rubber cylinder and rollers;
pull out crumpled sheets or straighten them in the immediate vicinity of the calender (closer than 300 mm);
carry out any work with the electric heaters on in the drying chamber;
leave the workplace without turning off the equipment.

3.11. When operating a film rewinding machine:

before starting the machine, check the serviceability of the static electricity neutralizer, the reliability of fastening the blades on the mandrel;
tighten the nuts centering the roll to prevent it from falling during operation;
start the machine on a working stroke at a minimum speed, gradually increasing it with a rheostat to the operating mode;
Be careful when installing blades and removing wound film to avoid cutting your hands.

3.12. In the working room, store chemical reagents in an amount not exceeding their shift requirement.

3.13. Store the defective film in metal cabinets and remove it from the working room after the end of work.

3.14. Constantly monitor the drying temperature.

3.15. In order to avoid fire when struck, use a hand tool (keys, hammers, etc.) coated with copper.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. Disconnect the equipment from the network, stop working and notify the workshop administration in case of a malfunction of the equipment, safety, protective, blocking, signaling devices, as well as if there is a smell of burning and smoke in the electrical equipment, if foreign objects get into it.

4.4. In the event of a power outage and vibration or excessive noise, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Stop the equipment, turn off the general input switch, tidy up the workplace, make an entry in the Journal of the technical condition of the equipment.

5.2. Take off your clothes and put them in the closet.

5.3. Wash face and hands with warm water and soap.

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