Instructions on labor protection when working on roll-fed offset printing machines such as COLORMANT, UNISET, RONDOSET, etc.

Free technical library

OCCUPATIONAL SAFETY AND HEALTH
Free library / Occupational Safety and Health / Standard instructions for labor protection

Instructions for labor protection when working on roll-fed offset printing machines such as COLORMAN, UNISET, RONDOSET, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

Comments on the article

Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The head is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform and put it in order. Remove piercing and cutting objects from pockets. Prepare personal protective equipment, check their suitability.

2.2. Check out the workplace. Remove excess items. Prepare the necessary equipment and tools for the job. Check their correctness.

2.3. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.4. Check the serviceability of the machine, including, switching off and braking devices, the presence and strength of fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace.

2.5. Check whether the general supply and exhaust ventilation system is turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.6. Ventilate the drying chamber before starting the machine.

2.7. Check and adjust workplace lighting.

2.8. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Perform only the work assigned by the head.

3.2. It is forbidden to admit to the workplace persons who are not related to the assigned work, and to entrust the equipment to another person.

3.3. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to work.

3.4. Washing of printed sections should be carried out only with gloves.

3.5. Starting the machine for working, printing, installation and removal of printing plates, deckle, all auxiliary work (adjustment, cleaning, lubrication, etc.) must be carried out only with the permission of the foreman-printer or his deputy and under his control, after making sure that none of the service personnel is in the danger zone.

3.6. When the printing sections of the machine are coupled, the fitting of forms, the installation of rubbers, the washing of the printing cylinders, the repair, adjustment and lubrication of individual units must be carried out simultaneously at only one workplace and always with the machine turned off by the locking "stop" button. The use of the "push" button during these works is allowed only to the person conducting the work. After each push, lock the machine with the stop button. Only the one who forbade the start of the machine has the right to lift the ban.

3.7. Installing the inking and dampening rollers is only allowed when the machine is switched on, locked with the "stop" button. During these works, it is necessary to act in concert with the members of the brigade.

3.8. Washing of forms and rubbers, processing and coating of forms should be carried out only with the help of the "push" button. When processing forms, use swabs made of cotton wool or rags without dangling ends.

3.9. When passing paper, give clear commands "stop", "forward", taking all precautions to prevent the capture of overalls and fingers by rollers, corrugated rolling pins, rubber rollers, etc.

3.10. In the event of a paper jam in the wiring circuit, all operations to release it must be carried out with the "stop" button closed.

3.11. Before starting the machine on a working course, warn the members of the brigade located at the machine via the intercom. When starting the machine, you must first make a few revolutions at the minimum speed, and then, making sure that the machine is in full working order, turn it on to the working stroke, gradually adding speed.

3.12. When the siren sounds before starting the machine, the crew members must stop all work in dangerous areas and ensure that there are no unauthorized persons on the machine.

3.13. It is forbidden while the machine is running:

adjust, lubricate, clean and troubleshoot the machine;
remove paint, dirt from the rollers, as well as add paint to the colorful rollers and to the inking machine;
work with the guards removed, wipe and moisten the printing plate;
remove paper, rags, etc. from the rollers;
put on and correct the braid;
remove notebooks from the folder that go along the braids, as well as those stuck in the cylinders;
touch any moving parts of the machine.

3.14. Removal of ink and adhering paper from offset rubber, from print rollers and knurling rollers, from the printing cylinder is allowed only when the machine is stopped, closed with the "stop" button.

3.15. When moving along the ladders to the tiers of the machine, hold on to the railing with your hands, while being careful.

3.16. When working on the second and third tiers of the machine, remember that your comrades are working below, do not throw or drop tools and other objects, do not spill liquid and paint.

3.17. Install the rollers removed from the machine in special pyramids. It is forbidden to lean them vertically against the walls of the room and equipment.

3.18. Before working with form plates, clean their edges to remove burrs. Wear gloves when carrying offset plates.

3.19. It is forbidden to leave your workplace without the permission of the foreman. In the absence of a foreman, his functions are performed by a printer appointed by the foreman.

3.20. Ensure that all manhole covers on and around the machine are closed at all times.

3.21. Before cleaning the machine, turn it off on the control panel and the "stop" buttons on the workplaces. Make sure all rotating parts have stopped.

3.22. Be careful when working near cutting and piercing parts of the machine (folders, inking machines).

3.23. When blowing the folding unit with compressed air, observe the following rules:

do not direct the compressed air hose at workers;
before starting the air, check the serviceability of the hose and the reliability of its fastening on the branch pipe;
It is forbidden to blow compressed air on the clothes of workers.

3.24. When preparing a roll of paper for printing, cut the embalage with a special knife with one hand, standing away from the cutting plane of the knife.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. Disconnect the equipment from the mains, stop working and notify the workshop administration in case of a malfunction of the equipment, safety, protective, blocking, signaling devices, as well as if there is a smell of burning and smoke in the electrical equipment, if foreign objects get in or the printing plate, inking and dampening apparatus are poorly fixed.

4.4. In the event of a power outage and vibration or excessive noise, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Stop the equipment, turn off the general introductory switch, clean and tidy the workplace, make an entry in the Journal of the technical condition of the equipment.

5.2. Take off your clothes and put them in the closet.

5.3. Wash face and hands with warm water and soap.

We recommend interesting articles Section Standard instructions for labor protection:

▪ Mechanical snow removal. Standard instruction on labor protection

▪ Truck driver. Standard instruction on labor protection

▪ Work on roll offset printing machines such as VISION, MITSUBISHI, PRESSLINE, etc. Standard instructions for labor protection

See other articles Section Standard instructions for labor protection.

Read and write useful comments on this article.

<< Back

Latest news of science and technology, new electronics:

Artificial leather for touch emulation 15.04.2024

In a modern technology world where distance is becoming increasingly commonplace, maintaining connection and a sense of closeness is important. Recent developments in artificial skin by German scientists from Saarland University represent a new era in virtual interactions. German researchers from Saarland University have developed ultra-thin films that can transmit the sensation of touch over a distance. This cutting-edge technology provides new opportunities for virtual communication, especially for those who find themselves far from their loved ones. The ultra-thin films developed by the researchers, just 50 micrometers thick, can be integrated into textiles and worn like a second skin. These films act as sensors that recognize tactile signals from mom or dad, and as actuators that transmit these movements to the baby. Parents' touch to the fabric activates sensors that react to pressure and deform the ultra-thin film. This ... >>

Petgugu Global cat litter 15.04.2024

Taking care of pets can often be a challenge, especially when it comes to keeping your home clean. A new interesting solution from the Petgugu Global startup has been presented, which will make life easier for cat owners and help them keep their home perfectly clean and tidy. Startup Petgugu Global has unveiled a unique cat toilet that can automatically flush feces, keeping your home clean and fresh. This innovative device is equipped with various smart sensors that monitor your pet's toilet activity and activate to automatically clean after use. The device connects to the sewer system and ensures efficient waste removal without the need for intervention from the owner. Additionally, the toilet has a large flushable storage capacity, making it ideal for multi-cat households. The Petgugu cat litter bowl is designed for use with water-soluble litters and offers a range of additional ... >>

The attractiveness of caring men 14.04.2024

The stereotype that women prefer "bad boys" has long been widespread. However, recent research conducted by British scientists from Monash University offers a new perspective on this issue. They looked at how women responded to men's emotional responsibility and willingness to help others. The study's findings could change our understanding of what makes men attractive to women. A study conducted by scientists from Monash University leads to new findings about men's attractiveness to women. In the experiment, women were shown photographs of men with brief stories about their behavior in various situations, including their reaction to an encounter with a homeless person. Some of the men ignored the homeless man, while others helped him, such as buying him food. A study found that men who showed empathy and kindness were more attractive to women compared to men who showed empathy and kindness. ... >>

Random news from the Archive

Duracell Powercheck technology detects battery charge 14.10.2015

Duracell has developed Powercheck technology to help you accurately determine battery charge. This will allow you not to throw away seemingly discharged batteries, but to use the residual charge in devices with low power consumption.

Usually, if a battery-powered device stops showing signs of life, we simply replace the batteries and the problem is solved. But hardly anyone thought that the batteries that are sent to the scrap were not used up by at least a third. According to a European study by Battery Back, the European Recycling Platform, the Energy Saving Trust and the Duracell brand, one in three batteries has up to 40% charge left.

To prevent people from losing money by throwing half the cost of a battery into the trash, Duracell has developed Powercheck technology, which is already implemented in Duracell TurboMax batteries. This innovation allows you to accurately determine the remaining charge, so that batteries with residual energy can be used in more energy-intensive devices (for example, in remote controls or children's toys).

Devices with a higher power consumption (for example, a digital camera or an electric shaver) can turn off even when a third of the capacity is left in the battery. When using Duracell TurboMax batteries, you will always know how much energy is left in the power cell. To do this, simply click on the white circles of the Powercheck indicator.

Other interesting news:

▪ Quantum tunneling time measured

▪ Smartphone ZTE Star 1

▪ Nanotablets with micromotor

▪ The sun influences the rate of radioactive decay

▪ Diode to protect high-speed interfaces from static electricity

News feed of science and technology, new electronics

Interesting materials of the Free Technical Library:

▪ section of the Electrician website. PUE. Article selection

▪ article Regional studies. Lecture notes

▪ article Which Frenchman donated all his savings to defend Odessa from Napoleon's troops? Detailed answer

▪ article Flemish knot. Travel Tips

▪ article Peak Output Power Indicator. Encyclopedia of radio electronics and electrical engineering

▪ article Sweet salt. Focus secret

Leave your comment on this article:

All languages of this page

Home page | Library | Articles | Website map | Site Reviews