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Instructions on labor protection for a laboratory assistant of a road laboratory. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General provisions

1.1. Persons who have reached the age of 18, have a certificate for the right to perform laboratory work and are recognized by the medical commission as fit for this work are allowed to work independently in the road laboratory.

1.2. When applying for a job, a road laboratory laboratory assistant must undergo an introductory briefing on labor protection, industrial sanitation, fire safety, techniques and methods of providing first aid to victims, and must be familiarized with the working conditions, rights and benefits for working in harmful and dangerous working conditions against signature , on the rules of conduct in the event of an accident.

Before starting work directly at the workplace, the laboratory assistant must undergo an initial briefing on safe methods of performing work.

On the conduct of introductory briefing and briefing at the workplace, appropriate entries are made in the Logbook for the registration of introductory briefings on labor protection issues and the Logbook for the registration of briefings on labor protection issues. At the same time, the signatures of both the one who was instructed and the one who instructed are required.

1.3. After the initial briefing at the workplace, the laboratory assistant must undergo an internship for 2-15 shifts (depending on length of service, experience and nature of work) under the guidance of an experienced laboratory assistant, who is appointed by order (instruction) for the enterprise.

1.4. Repeated briefing on the rules and methods of safe work and labor protection should take place:

  • periodically, at least once a quarter;
  • with unsatisfactory knowledge of labor protection no later than a month;
  • in connection with an admitted case of injury or violation of labor protection requirements that did not lead to injury.

1.5. The laboratory assistant must work in overalls provided for by the Model Industry Standards: a cotton gown, a rubberized apron with a bib and rubber gloves. Overalls must be in good working order and correspond to the height and size of the worker.

1.6. It is necessary to work with coal viscous materials in goggles, overalls and with a respirator to protect the respiratory system.

1.7. Respirators every day after work should be thoroughly washed in warm water with soap and disinfected with a cotton swab dipped in alcohol or a 5% solution of potassium permanganate. After disinfecting the front part, it must be rinsed again in clean water and dried.

1.8. The room where laboratory instruments and equipment are installed must be lit in accordance with the standards and equipped with ventilation to ensure proper air purification.

1.9. Laboratory instruments and equipment should be placed so that each of them has free access.

1.10. Cord wiring is allowed only in heating dry rooms. Horizontal sections of internal wiring should be placed at a height of at least 2,5 m from the floor. When laying the wire at a lower height, it must be closed to protect against possible contact and mechanical damage.

In wet places, electric wires, in order to protect them from moisture, must be placed at a height of up to 1,5 m (to the switch) in a metal sheath.

1.11. Electrical installations should only be switched on with a switch. Switching on by connecting the ends of the wires or imposing them on the contact parts of the knife switch is prohibited. All circuit breakers must have protective covers, and fuse boxes - an insulated cover. Metal enclosures must be earthed.

1.12. It is forbidden to start working with chemicals without familiarizing yourself with their properties, methods of their storage, and the rules for safe laboratory analysis.

1.13. The workplace must be put in order; do not keep reagents, utensils, instruments that are not related to the work performed on the tables.

1.14. It is forbidden to store food, eat in the laboratory and use laboratory glassware for this purpose.

1.15. Chemicals should be stored in their designated area in tightly sealed containers with clear labels.

1.16. The laboratory should have a metal box for storing waste. Draining liquid waste into the sewer network is prohibited.

1.17. To guarantee the fire safety of the laboratory, it is necessary to have carbon dioxide fire extinguishers and other means of extinguishing the fire (box with sand, water, asbestos slabs, felt mat, etc.).

Fire extinguishers should be posted with instructions for their use. It is forbidden to use water for extinguishing if bitumen, kerosene and electrical wiring catch fire.

1.18. It is forbidden to carry out work related to the release of harmful and toxic gases and vapors on the desktops. These works should be carried out only in fume hoods.

1.19. In the working room of the laboratory, you can only have a daily supply of organic and inorganic flammable materials, concentrated acids and alkalis, which must be stored in a fume hood.

1.20. Do not clutter up the laboratory room and aisles with boxes and other containers with samples of building materials. For samples that enter the laboratory, a special room should be allocated, where they are stored under numbers in the prescribed manner.

1.21. In the laboratory, the following procedure for storing and issuing chemicals must be observed:

  • chemicals and stock solutions are stored in the laboratory and its barn;
  • chemicals are issued to performers only in solutions according to established standards;
  • sulfuric, acetic, hydrochloric acid, as well as rectified and methyl alcohol are issued for work on the permission of the head of the laboratory in the quantities necessary to complete the task;
  • a laboratory assistant who has received a solution of toxic chemicals is prohibited from transferring it to other workers.

1.22. The laboratory assistant is forbidden to troubleshoot electrical equipment himself, as well as change fuses.

1.23. It is forbidden to leave switched on electrical equipment unattended.

1.24. The laboratory should have a first aid kit with medicines necessary for the provision of first aid.

1.25. Special care must be taken when working with hazardous chemicals; they must not be allowed to come into contact with the surface of the body.

1.26. Unauthorized persons are not allowed in the laboratory.

1.27. Strong acids and alkalis should be stored in glassware with ground stoppers; the dishes are placed in iron boxes in rooms specially designated for them.

1.28. Flammable chemicals are stored in a special room away from heating devices.

1.29. It is forbidden to store together substances whose chemical interaction can cause an explosion or fire.

1.30. It is forbidden to work with sand for employees who suffer from skin diseases and eye diseases.

1.31. Before starting work on the press equipment, you need to make sure that it is in good condition. It is forbidden to work on a faulty press.

1.32. Every day it is necessary to check by external inspection the presence of grounding of electrical equipment, the serviceability of cables and their connection points.

1.33. When working on printing or other equipment, you must know and follow the requirements of the Operating Instructions.

1.34. The electric stove must be kept completely clean and in good condition. It is forbidden to leave the burners unloaded when turned on at maximum power.

2. Safety requirements before starting work

2.1. The laboratory assistant must put on overalls and check for the presence of personal protective equipment.

2.2. Before starting a print job, an appropriate device must be selected, taking into account the nature of the test, the shape and dimensions of the test piece.

2.3. When installing the sample, observe the basic rules: the axis of the sample should, if possible, lie as close as possible to the axis of the clamping device.

2.4. It is forbidden to switch ranges if the working arrow of the force meter shows the load.

2.5. Before starting work on the thermostat (drying cabinet), make sure that the cabinet is in good working order.

Do not leave the switched on device unattended.

It is forbidden to put flammable substances into the chamber.

2.6. It is not allowed to work on the thermostat without a thermometer.

2.7. Inspection and repair of the thermostat is carried out only after the voltage is removed.

2.8. It is forbidden to direct the necks, opening dishes with acids, alkalis and other poisonous and harmful chemicals, towards yourself.

Alkali metals and hydrates of their oxides are only allowed to be taken with tweezers or porcelain spoons.

The paper on which the chemicals were weighed should be destroyed after use.

2.9. Before compacting the concrete mixture with a vibrator, check its serviceability and make sure that:

  • the hose is well attached and if it is accidentally pulled, the ends of the winding will not break;
  • the drive cable has no breaks and bare spots, the grounding contact has no damage;
  • the bolts that provide the tightness of the casing are well retracted;
  • the connections of the parts of the vibrator are sufficiently tight and the motor winding is protected from moisture;
  • the shock absorber on the handle is adjusted so that the vibration amplitude does not exceed the permissible limits;
  • the switch is working properly.

3. Safety requirements during work

3.1. For heating viscous materials indoors, it is forbidden to use open flame heaters.

3.2. The bituminous mass is heated with constant stirring in order to prevent burning and expulsion of the mass from the container by the resulting gases.

3.3. Pulverized fillers should be poured only in dry form and in small portions.

3.4. When pouring the filler into the molten bitumen, it is necessary to use a respirator.

3.5. In order to prevent burns, bitumen pieces must be thrown into the molten mass with particular care.

3.6. Near the place of preparation of bituminous masses, it is forbidden to smoke, store flammable substances, and be in oily clothing.

3.7. After completing the task, the laboratory assistant must immediately inform the head of the laboratory about the cost of the solution and show him the rest. Waste solutions should be disposed of in compliance with all environmental precautions.

3.8. It is forbidden:

  • pull the vibrator by the hose wire when moving it;
  • press the portable vibrator to the surface of the pinched concrete with your hands.

3.9. Hose wires must be suspended and not run over the laid concrete.

3.10. When working with a vibratory platform, turn it on only when the platform is securely fastened to it.

It is forbidden to stand on the form or on the concrete mixture during its compaction on the vibrating platform, vibration inserts or on the frame of the molding machine, as well as go down into the pit of the vibrating platform during its operation.

3.11. Stop the vibrator every half an hour to cool the motors.

3.12. Turn off the vibrator only with a switch, protected by a casing and placed in a box. The metal box must be grounded.

3.13. When sampling materials at the work site, it is necessary to be attentive to the transport that passes and the working mechanisms. It is necessary to install warning signs or inscriptions, and to protect the workplace with barrier fences.

3.14. It is necessary to work on the road in a signal vest.

3.15. It is forbidden to rest in the zone of working mechanisms, to lie and sit on the carriageway and near the places of movement of mechanisms and vehicles.

3.16. It is forbidden to go beyond the established fences of the working area of ​​the construction site, to the open traffic lane.

4. Safety requirements after finishing work

4.1. After finishing work in the laboratory, it is necessary to put the workplace in order, turn off the electrical equipment, turn off the gas supply to the gas pipeline, remove the reagents, remove and fold the devices and personal protective equipment in the place designated for this.

4.2. At the end of the compaction of the concrete mixture, clean the vibrators and hoses from the concrete mixture and dirt. Clean the vibrator only after disconnecting it from the mains.

4.3. Wash hands and face with warm soapy water or take a shower.

4.4. Report any malfunctions noticed during operation to the head of the laboratory.

5. Safety requirements in emergency situations

5.1. If malfunctions are detected in the operation of laboratory equipment, work should be immediately stopped until they are completely eliminated.

5.2. In the event of a fire, its source must be extinguished with sand, powder and carbon dioxide fire extinguishers.

5.3. In the event that a quick elimination of the fire on your own is not possible, you should immediately call a special fire brigade.

5.4. If a smell of gas appears in the laboratory, it is necessary to turn off the gas, ventilate the premises and determine the cause of its occurrence. It is allowed to continue work only after elimination of the revealed malfunctions.

5.5. It is forbidden to use fire to detect the source of gas in the gas pipeline and gas appliances. Checking for gas leaks is allowed with a soapy solution.

5.6. In the event of an accident, the laboratory assistant of the road laboratory must be able to provide first aid and, if necessary, call an ambulance, as well as inform the administration about what happened.

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