Instructions for labor protection when working on crucible letterpress machines

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on crucible letterpress machines. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare all necessary equipment and tools for work. Check their correctness. Remove all unnecessary items from the machine (oil cans, rags, etc.).

2.4. Check the serviceability of the machine, heating elements, thermostats, switching devices on and off, brakes and blocking operation by turning the safety bar (when the safety device is activated, the crucible must stop at a distance of at least 5 cm from the printing plate). Check the presence and rigidity of the fastening of the flywheel guards, belt drive, gears and push-button control; the correctness and reliability of fixing the form, the stamp in the frame and on the machine; the strength of the fastening of the rollers in the nests, the presence of protective grounding, cleanliness and order in the workplace.

2.5. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on; it should be remembered that ventilation should be turned on for 10 - 15 minutes. before starting work.

2.6. Check and adjust workplace lighting.

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Perform only the work assigned by the head.

3.2. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to work.

3.3. Install the printing form (stamp), perform dressing and all auxiliary work (adjustment, cleaning, lubrication, etc.) only when the machine is turned off.

3.4. Before putting the machine into operation, check that no service or maintenance personnel is in the danger zone of the machine.

3.5. Side tables must be installed at a distance of at least 5 cm from the moving crucible.

3.6. To prevent "sticking" of the printed sheet, correctly install the valve holding the sheet.

3.7. To support the sheet on the crucible, use a thread that breaks easily.

3.8. While the machine is running, it is prohibited:

correct an incorrectly placed sheet, postcard, cardboard, etc.;
remove from the printing plate (stamp) a sheet, postcard, cardboard, etc. adhering to it;
check the fastening of the stamps;
pick up sheets of paper, postcards, cardboard, etc. that have fallen into the machine and under it;
adjust, lubricate, clean and troubleshoot the machine;
wipe stamps (printed form);
work sitting and engage in extraneous conversations and deeds;
stand close to the fences of the machine and lean on them;
touch the moving parts of the machine, stick your hands into the danger zone, i.e. for the guard rail;
using paper, remove (roll) the paint from the rollers, apply it to the rollers, and also wash and wipe the colorful rollers.

3.9. It is forbidden:

embossing on raw materials;
leave unattended the machine, included in the working stroke.

3.10. Racks (pallets) are to be carried, stacked and disassembled from a stack by only two employees. It is forbidden to use faulty racks (pallets).

3.11. It is forbidden to lean racks (pallets) against the machine frame or wall, and also to put them on the end.

3.12. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways. Store fixtures and tools in designated areas.

3.13. Store products carefully on racks, the height of storage should not exceed 1,6 m from the floor level (including the height of the rack).

3.14. It is forbidden to allow persons who are not related to work to the workplace, as well as to entrust the equipment to unauthorized persons.

3.15. It is forbidden to work on equipment with guards removed and faulty interlocks.

3.16. Storage of GZh and flammable liquids in the production shops is allowed within the replacement stock. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and working areas of the equipment.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to eliminate the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, in case of vibration or increased noise level, if the electric wires, the electric motor suddenly heat up, the speed of the electric motor shaft decreases, sparks in the electrical equipment, the ground wire is broken, stop the machine, report to the foreman about a malfunction and without his permission, do not start work.

4.3. Stop the machine and disconnect it from the electricity when:

interruption of the supply of electricity;
a traumatic situation (getting an arm, leg and other parts of the human body into moving or rotating elements of the machine);
ingress of foreign objects into the equipment;
poor fixing of the printed form (stamp);
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the machine, put the tools and devices in the designated places, put the workplace in order. Make an entry in the Log about the status of the equipment.

5.2. Take off your clothes and put them in the closet.

5.3. Wash hands and face thoroughly with warm water and soap.

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