Instruction on labor protection for a knitter of knitwear, fabrics

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection for a knitter of knitwear, linen. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Each worker, upon entering a job, must undergo an introductory safety briefing, and when transferring him from one job to another (at least for a short time), as well as from one workshop to another, he must undergo a safety briefing from the foreman at that workplace, which he will serve.

1.2. To independent work as a knitter of knitwear, fabrics, persons are allowed not younger than 16 years old, who have passed a medical examination, trained in maintenance, safe labor methods and techniques, and in circular knitting, circular knitting and other machines (cars), who have studied the safety instructions and passed on-the-job training.

General safety requirements for servicing multi-system machines MS-5, MS-9.

1.3. A multi-system machine is a complex mechanism with many parts that have rotational movements, and therefore ignorance of safe methods can easily lead to injury.

1.4. The most dangerous places of these machines are:

drive mechanism;
knurling mechanism
cylinder with needles (loop formation mechanism);
electrical equipment.

General safety requirements for servicing circular knitting machines "Interlock"

1.5. Machine "Interlok" is a circular knitting machine with a rotating cylinder and a ripwasher, on which a fixed loop-forming system is installed.

1.6. In the cylinder and ripwasher there are needles, which in turn move in the grooves.

1.7. The most dangerous places of these machines in relation to safety:

rotating cylinder and ripwasher with needles;
drive mechanism;
the mechanism of a coupler and a reel of a cloth;
threading mechanism.

1.8. Without passing the briefing and knowledge of the instructions, it is not allowed to start work.

1.9. Overtime work is prohibited.

1.10. It is forbidden to work without a scarf or hair band.

1.11. Drunk workers are not allowed to work.

1.12. For violation or evasion of the implementation of the safety rules set forth in this manual, the perpetrators are held strictly liable in accordance with the internal labor regulations.

2. Labor protection requirements before starting work

2.1. Put on overalls.

2.2. Put on a scarf, hide the hair and the ends of the scarf so that they do not hang down.

2.3. Arrange your tool so as not to waste time looking for it when working.

2.4. Check the serviceability of the fence in the car, report the noticed shortcomings to the assistant foreman, for immediate correction. Check if the machine is grounded.

2.5. If the guards on the machine are not working, do not start work.

2.6. Accept the machine and the work area in accordance with the instructions for the reception and transfer of the shift.

2.7. Lubricate the machine according to the existing situation and start working.

3. Labor protection requirements during work

3.1. It is forbidden to work without a scarf.

3.2. In all cases of malaise, the worker must warn the assistant foreman and allow her to work only after the examination of the doctor.

3.3. Before starting the machine, the knitter should warn all people who are near the machine (student, oiler and assistant master), etc. with the words "Be careful, I'm starting the machine."

3.4. If oil is accidentally spilled in the work area, wipe it up immediately.

3.5. Do not clean and lubricate the machine (screeds) on the move.

3.6. The knitter puts all the broken needles in a box, and at the end of the shift takes them to the designated place (hands over to the accountant).

3.7. Carefully and continuously monitor the operation of the machine.

3.8. If it is necessary to leave the machine, the knitter is obliged to stop the machine and report to the assistant site foreman.

3.9. Do not block the aisles with foreign objects; the aisles must always be free.

3.10. Avoid burning, debris, broken needles, plates, etc. on the floor and under the car.

3.11. Do not start the car with the guardrail open.

3.12. When in the working area, i.e. prohibited at work;

leave somewhere from working machines, without the knowledge of the assistant master;
make any minor repairs, adjustments, etc. on the move of the machine;
touch any rotating parts while the machine is running;
to clean and lubricate the machine on the move;
smoking near the car, lighting matches, carrying flammable materials (phosphorus, gasoline);
conduct any conversations with strangers;
start the car with open fences;
start the car without warning about the start of its persons located at the car;
touch electrical equipment.

3.13. Do not wear seat belts while walking.

3.14. Beware of being caught by the thread feeder (furnaser).

3.14. Checking the quality of the web on the machine is carried out when it is completely stopped.

4. Labor protection requirements in emergency situations

4.1. In the event of a malfunction of the electrical equipment, turn off (stop) the machine and report to the assistant foreman in the event of:

the occurrence of knocking, creaking and other abnormal sounds in the car;
the appearance of sparks, flames, smoke from electrical equipment or the mains;
heating of the reducer, variator, upper and lower tables, and other units of machine parts;
in the event of an accident of workers not using their own or someone else's machine, the knitter is obliged to immediately stop the machine and notify the assistant foreman and the shift supervisor about each case. If necessary, send the victim to a medical center.

5. Labor protection requirements at the end of work

5.1. 15 minutes before the end of the shift, inspect the machines, prepare the machines and the work area for the shift.

5.2. After passing the shift, leave the working area, take off the braid, overalls, put the tool in the allotted place, hand it over to the assistant foreman, take the broken needles to the place allotted for this (hand over to the accountant).

5.3. When leaving work, it is forbidden to stop in the working area and distract the shifter who has started work with conversations.

5.4. Take personal hygiene measures.

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