Instruction on labor protection for a machine-borer

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OCCUPATIONAL SAFETY AND HEALTH
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Occupational safety instructions for the boring machine operator. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. To perform the duties of a boring machine operator, persons who do not have medical contraindications and have passed:

induction training;
fire safety briefing;
initial briefing at the workplace;
training in safe methods and techniques of work according to a special program, who have completed an internship and have a certificate for the right to service a certain type of machine;
instructing on electrical safety at the workplace and checking the assimilation of its content.

1.2. The machine-borer must pass:

repeated briefing on labor safety at the workplace at least every three months;
unscheduled and targeted briefings when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, which are subject to increased security requirements - 30 calendar days);
dispensary medical examination - according to the order of the Ministry of Health of the Russian Federation No. 90 dated 14.03.1996

1.3. The machine-borer is obliged:

comply with the internal labor regulations established at the enterprise;
comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
comply with the requirements for the operation of equipment;
use for its intended purpose and take care of the issued personal protective equipment.

1.4. The machine-borer must:

be able to provide first (pre-medical) assistance to the victim in an accident;
know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
master safe working practices;
comply with the internal labor regulations;
comply with the requirements of prohibitory, warning, directional and prescriptive signs, inscriptions, and signals given by vehicle drivers;
pass through the territory of the depot along the established routes, footpaths, walkways and crossings;
perform only the assigned work and not transfer it to others without the permission of the foreman or head of the workshop;
during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
keep the workplace clean and tidy.

1.5. The machine must have protective devices that exclude during operation:

human contact with moving elements and cutting tools;
overhang of the cutting tool or its elements;
ejection of workpieces by a cutting tool;
the possibility of going beyond the established limits of the moving parts of the machine.

1.6. The processing area must be covered with a protective device that opens during the passage of the material or tool being processed only to a height and width that correspond to the overall dimensions of the material being processed.

1.7. Protective devices of mechanisms and assemblies that are periodically rearranged and adjusted must be designed in such a way that they can be installed or opened without the use of assembly tools.

1.8. The locking device must prevent the possibility of starting the machine when the protective devices are open or removed. The protective device must be made of solid sheet material.

1.9. Protective devices must not:

reduce the illumination of the workplace;
increase the noise generated by the moving parts of the machine;
interfere with the operation of the machine;
hinder waste disposal.

1.10. The directions of rotation of the cutting parts must be clearly marked on the machines.

1.11. The machine must provide reliable clamping and correct feeding of the workpiece to the cutting tool, eliminating distortions of the workpiece during processing.

1.12. The design of the machine must include receivers for collecting waste and substances harmful to humans and directing their device for removal and transportation

1.13. Each machine must have a manual or remote input switch, which must be located in a place convenient for operation and with the help of which the electrical equipment must be disconnected from the network.

1.14. The boring machine operator must know and observe the rules of personal hygiene. Eat, smoke, and rest only in specially designated rooms and places. Drink water only from specially designed installations.

1.15. If any malfunctions of equipment, fixtures, tools and other shortcomings or hazards are found in the workplace, immediately inform the foreman or head of the workshop. You can start work only with their permission after the elimination of all deficiencies.

2. Safety requirements before starting work

2.1. Wear proper clothing

2.2. Check the availability and serviceability of the serviced machine:

fences, drives, as well as live parts of electrical machine control equipment;
grounding devices;
safety devices and blocking devices;
tool holders;
make sure that the start-up of the machine does not threaten anyone;
check the availability and serviceability of hand tools (chisel, scraper, clamps, saws, measuring instruments). Remove the faulty tool from the workplace.

2.3. Make sure that the workplace and the main passages to it are sufficiently lit.

3. Safety requirements during work

3.1. The boring machine operator is obliged to follow the instructions for servicing machines set out in the passport or technical description of the machine, as well as the requirements of the warning tables available on the machine.

3.2. Install the cutting tool and change the workpiece only after the machine has completely stopped.

3.3. Do not work without a cover covering the change gears

3.4. During operation, do not pick up or feed any objects through the operating machine, do not tighten bolts or nuts.

3.5. When processing parts in chucks, the workpiece should be installed so that the jaws do not protrude beyond the chuck body.

3.6. In order to avoid injury due to the tool, it is necessary;

turn on the spindle rotation first, and then the feed;
Before stopping the machine, first turn off the feed, move the tool away from the part, and then turn off the spindle rotation.

4. Safety requirements in an emergency

4.1. In the event of a malfunction of a machine, an electromechanized tool, a break in the grounding or other malfunctions that can lead to an emergency, the carpenter must:

a) suspend further operation of these mechanisms until the malfunctions are eliminated;

b) immediately notify the work manager or foreman and the person responsible for the good condition of the equipment;

c) hand over the electromechanized tool to the tool room;

d) if a fire is detected, notify the work manager, notify the fire department by calling 01 and begin extinguishing the fire using available fire extinguishing means;

e) if injured, go to the first aid station or call an ambulance through other team members and notify the foreman.

5. Safety requirements at the end of work

5.1. Clean up the workplace, turn off the electrical equipment of the machine, remove waste lumber, shavings, sawdust, clear passages of foreign objects, put the tool in the designated place.

5.2. Take off your overalls and put them in the designated place, wash your face and hands, and if possible, take a shower.

5.3. Report any malfunctions in the woodworking machine to the foreman.

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