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Instructions on labor protection for a mechanic for the repair and preventive maintenance of livestock farms. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals who have passed:

• induction training;
• fire safety briefing;
• initial briefing at the workplace;
• training in safe working methods and techniques for at least a 10-hour program (for work that is subject to increased safety requirements - a 20-hour program);
• instructing on electrical safety at the workplace and checking the assimilation of its content.

To perform the duties of a repairman, persons who do not have medical contraindications for this profession, who have been trained and instructed in labor protection, can be accepted.

1.2. The locksmith must pass:

• repeated briefing on labor safety at the workplace at least every three months;
• unscheduled briefing: when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, to which are subject to increased security requirements - 30 calendar days);
• dispensary medical examination - 1 time in 2 years.

1.3. The locksmith must:

• comply with the internal labor regulations established at the enterprise;
• comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
• comply with the requirements for the operation of equipment;
• use for its intended purpose and take care of the issued personal protective equipment.

1.4. The locksmith must:

• be able to provide first (pre-medical) assistance to the victim in an accident;
• know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
• perform only the assigned work and not transfer it to others without the permission of the foreman or head of the workshop;
• during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
• keep the workplace clean and tidy.

1.5. The locksmith must know and follow the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.6. In case of malfunction of equipment, fixtures, tools and other shortcomings or hazards in the workplace, immediately inform the foreman or farm manager. You can start work only with their permission after the elimination of all deficiencies.

1.7. If a fire is detected or in the event of a fire:

• turn off the equipment;
• inform the fire brigade and administration;
• start extinguishing the fire with the primary fire extinguishing equipment available in the workshop in accordance with the fire safety instructions.

In case of a threat to life - leave the premises.

1.8. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the workshop, take measures to preserve the situation of the incident (equipment condition), if this does not create a danger to others.

1.9. For non-compliance with the safety requirements set forth in this manual, the mechanic is responsible in accordance with applicable law.

1.10. In accordance with the "Model industry standards for the free issue of special clothing, special footwear and other personal protective equipment to workers and employees", a repairman is supposed to: a cotton suit - a wear period of 12 months and combined mittens - a wear period of 2 months. Permanently engaged outdoors in assembling and assembling in winter additionally: cotton jacket with insulating lining - wearing period is 30 months; cotton trousers - wearing period is 30 months.

The issued personal protective equipment should be stored in a dressing room in a closet, washed and repaired in the prescribed manner.

1.11. The main hazardous and harmful production factors under certain circumstances can be:

• elements of production equipment;
• details;
• faulty working tools, fixtures and equipment;
• electric current;
• electrical equipment or wiring;
• increased dustiness of the air;
• increased noise level.

2. Safety requirements before starting work

2.1. Make sure that it is in good condition and put on overalls, remove your hair under a beret or cap.

2.2. Check your workplace (the mechanic's workplace is: the place of repair, on the farm equipment, at the workbench), it must be evenly lit (without glare), not cluttered with foreign objects.

2.3. Check the serviceability of tools and fixtures:

• the locksmith's workbench must be free of potholes, cracks and other defects;
• the handle of a percussion instrument (hammer, etc.) must be oval in cross section and straight;
• the surface of the hammer head must be convex, smooth, not beveled, without burrs;
• the spindle of a hand tool with a pointed working end (files, screwdrivers, etc.) must be securely fixed in a smooth, smoothly cleaned handle, which, for greater strength, must be pulled together at both ends with metal bandage rings;
• screwdrivers must be with non-curved rods, as the blade may slip off the head of the screw or screw and injure hands;
• wrenches must correspond to the sizes of bolts and nuts, the jaws of wrenches must have strictly parallel jaws, the distance between which must correspond to the standard size indicated on the key;
• socket and box wrenches must not move in the connected moving parts.

3. Safety requirements during work

3.1. Repair of nodes should be carried out on a special table, the parts are placed on the left, and the tool necessary for their installation is on the right. All items must be placed within the zone of maximum reach of the worker's hands, his hands must be free from performing supporting movements (these functions must be performed by devices).

3.2. Performing operations for the dismantling and installation of parts such as gears, pulleys, couplings, eccentrics mounted on shafts and hubs; parts - bushings, rings, dismantled from the holes of the frames, supports, pulleys, eccentrics, gears, pins, fingers dismantled from the parts of the assembly body; parts such as springs, keys, exclude the use of a percussion tool, since its use leads to eye injuries when pieces of metal, paint get in, bruises on the hands and feet with dismantled parts, deformation, breakage, cracks in dismantled parts (keyways, shafts, etc. ).

3.3. During nodal repair and assembly work, it is necessary to use the devices provided for this type of work (pullers, presses, stationary devices for assembly and dismantling).

3.4. Perform work on metalworking of metals only after they are securely fixed in a vice, in order to avoid falling and injuring workers.

3.5. Work only with serviceable tools and on serviceable equipment.

3.6. Work with a chisel, cross-cutting tool should be carried out in safety glasses and in the presence of a safety net to protect others from flying fragments.

3.7. To use a portable power tool (drill, etc.), use special wiring for a voltage of 42 V.

3.8. When using an electric drill, the objects to be drilled must be securely fastened. Do not touch the rotating cutting tool with your hands.

3.9. Do not remove shavings or sawdust by hand while the tool is running. Chips and sawdust must be removed after the power tool has completely stopped with special hooks or brushes.

3.10. It is forbidden to process icy and wet workpieces with power tools.

3.11. Wear rubber gloves and rubber mats when working with power tools to protect against electric shock.

3.12. For safety reasons, monitor the integrity of the insulation, prevent mechanical damage to the cable.

3.13. Switch off the power tool during work breaks. Do not connect the power tool to the mains without a special safety plug. This must be done by an electrician.

3.14. If the power tool suddenly stops, it must be turned off by the switch.

3.15. Persons working with power tools must not disassemble or repair the tool, cable, plug connections, or other parts themselves.

3.16. When removing or installing parts and assemblies on the machine, use the tools and devices provided for this type of work.

3.17. The start-up of machines and equipment after a stop for maintenance can be carried out only after checking their serviceability, and at the same time it is checked.

• correct assembly;
• the absence of foreign objects in the equipment;
• operation of the lubrication system;
• the presence of fences;
• serviceability of locking and sealing devices;
• availability and serviceability of blocking devices.

3.18. After testing the equipment at idle, troubleshooting, testing under a small load is allowed.

3.19. Machines that, as a result of the examination, have found the presence of 3 parts that cannot be repaired, are not allowed to operate.

3.18. Wipe water or lubricants spilled on the floor dry to prevent falling.

3.19. During the removal of manure from the manure accumulators with a pneumatic installation, it is forbidden to open the hatch and go down into the accumulator.

3.20. When clogging the manure pipeline, it is prohibited to remove plugs by increasing the pressure in the manure accumulator above the working one indicated in the manufacturer's passport.

3.21. After the removal of manure, the excess pressure in the manure tank must be reduced to atmospheric pressure.

3.22. The operation of pneumatic installations is allowed if there are serviceable pressure gauges, safety valves and pipelines on the purge tank and receiver.

3.23. When operating the conveyor in combination with an inclined conveyor, the sequence of switching on and off must be observed. The inclined conveyor is the last to turn on, before starting, an audible signal is given.

4. Safety requirements in emergency situations

4.1. In emergency situations, suspend work, leave the danger zone, and if necessary, remove workers nearby. If there is a danger of an accident, take measures to prevent it (stop the equipment or the corresponding mechanism, protect the danger zone). Report the incident to the supervisor.

4.2. When spilling gasoline, diesel fuel, oil - fill this place with sawdust, sand, then remove the sand with a scoop and brush, after which this place is neutralized with soda.

4.3. In the event of a fire, immediately call the fire brigade by phone 01, remove people and, if possible, combustible substances to a safe place, start extinguishing the fire with the available primary fire extinguishing equipment. Report the fire to management.

4.4. Provide first aid to the injured in case of injury and call an ambulance, notify the work manager.

5. Safety requirements at the end of work

5.1. Tidy up your workspace. Remove tools, attachments and lubricants to the place provided for them. Rags and flammable materials, in order to avoid spontaneous combustion, put in metal boxes with tight lids.

5.2. Take off overalls, put them in a closet, wash your hands and face with soap, take a shower if possible, and do not use chemicals for washing.

5.3. Warn the shifter about the noticed shortcomings.

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