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Occupational safety instructions for a furniture detailer engaged in pressing in multi-storey presses. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. General safety requirements are set out in the Instruction "General safety requirements for professions and types of work in furniture production".

1.2. Characteristics of dangerous and harmful production factors

1.2.1. Moving machines and mechanisms, moving parts of production equipment, moving products, blanks, materials.

Sources: Glue Rolls, Loading Conveyor and Pusher Drive Chains.

Effect of the factor: the possibility of getting hands into the glue rollers; the possibility of contact with moving parts of the press.

1.2.2. Increased dust and gas content in the air of the working area.

The source of the factor: formaldehyde vapors in the air of the working area.

Action factor: the possibility of poisoning, disease.

1.2.3. Increased or decreased temperature of the surfaces of equipment, materials.

Sources of the factor: steam distribution columns, pipelines.

Effect of the factor: the possibility of getting burned in contact with hot parts and equipment elements - metal gaskets lined with shields.

1.2.4. Dangerous chemical and harmful production factors penetrating through the skin.

Sources of the factor: synthetic resins, adhesives.

Action factor: the presence of contact with harmful substances.

1.3. Personal protective equipment: cotton apron; cotton suit; combined gloves.

2. Safety requirements before starting work

2.1. Check the presence and serviceability of the guards of the glue spreading rollers, steam distribution columns, flexible and rigid pipes, loading conveyor chains and pusher drive.

2.2. Check the availability and serviceability of devices for manually turning the rollers and the braking device, instrumentation.

2.3. Make sure that the emergency stop of the glue spreading rollers, the thermal insulation of the steam pipes is working.

2.4. Check the serviceability of local suction and supply and exhaust ventilation.

2.5. Lubricate hands with protective paste or cream.

3. Safety requirements during work

3.1. Follow the readings of the manometers.

3.2. Make sure that the cuffs sealing the working cylinders, steam lines do not let steam through.

3.3. Repair work on the presses should be carried out only with closed and steam-tight valves; pre-plate press must be cooled.

3.4. Wash and clean the glue rollers with special tools. The rollers should be washed from the part exit side while manually turning the rollers.

3.5. Unload shelves with lined parts in mittens. When unloading manually, use special pushers.

3.6. Do not exceed the lifting capacity of the electric hoist when moving metal spacers. Do not stand under raised pads.

3.7. Do not store adhesives and resins in the production area.

3.8. Do not leave working mechanisms unattended.

3.9. Do not perform work when local exhausts and supply and exhaust ventilation are turned off.

4. Safety requirements in emergency situations

4.1. Turn off equipment.

4.2. Post a table about the malfunction of the machine or equipment and report this to the direct management.

4.3. In the event of a fire or extinguishing a flame, use a nearby fire extinguisher.

4.4. The victim or bystander must notify the appropriate work manager of each accident or poisoning.

4.5. The worker must be able to provide first aid. Such assistance is provided immediately, directly at the scene and in the following sequence: first you need to eliminate the energy source of injury (switch off the engine, stop the mechanism, remove the victim from under the car, a heavy object, etc.).

Assistance should begin with the most significant that threatens life or health (in case of severe bleeding, apply a tourniquet, and then bandage the wound; if a closed fracture is suspected, apply a splint; with open fractures, first bandage the wound and then apply a splint; in case of burns, apply a dry bandage ; in case of frostbite, gently rub the affected area using soft or fluffy tissues). If spinal injury is suspected, transport the victim only in the supine position on a rigid base.

4.6. After providing first aid, the victim should be sent to the nearest medical facility.

5. Safety requirements at the end of work

5.1. Turn off equipment. Wait for it to come to a complete stop. Tidy up the workplace: remove tools, fixtures; clean the machine from dirt and dust; wipe and lubricate the rubbing parts of the machine; neatly fold the finished parts and the remaining material.

5.2. Cleaning of wood waste (sawdust, shavings, dust) from the surface of the equipment, as well as from overalls, is carried out with a brush, sweep or using vacuum cleaners.

It is unacceptable to blow the machine and clothes with compressed air.

5.3. Rags used during work and when cleaning, put the rags in a special metal box with a closing lid and take it outside the workshop to a specially designated place.

5.4. Wash hands with warm water and soap.

5.5. Report all noticed shortcomings in the operation of the equipment to the shift worker or foreman.

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