Instruction on labor protection for the driver of the packaging machine

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Instructions on labor protection for the driver of the packaging machine. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. On the basis of this instruction, an instruction on labor protection is developed for the driver of the packaging machine (hereinafter referred to as the packer), taking into account the conditions of his work in a particular organization.

1.2. The packer must comply with the internal labor regulations, work schedule, work and rest schedule in the organization.

1.3. During work, the packer may be exposed to the following hazardous and harmful production factors:

moving parts of the packaging machine;
reduced air temperature of the working area;
increased noise level in the workplace;
increased air movement;
increased voltage in the electrical circuit;
lack or lack of natural light;
insufficient illumination of the working area;
increased pressure of compressed air in the pneumatic units of the packaging machine, pneumatic gun;
sharp edges, burrs and uneven surfaces of equipment, tools; physical overload.

1.4. In accordance with the current legislation, the packer is issued with personal protective equipment, provided for by standard industry standards.

1.5. The packer must notify his immediate supervisor of any situation that threatens the life and health of people, of each accident that occurred at work, of the deterioration of his health, including the manifestation of signs of an acute illness.

1.6. The packer should:

leave outerwear, shoes, headgear, personal items in the dressing room;
before starting work, put on clean special (sanitary) clothes, pick up hair under a headdress;
work in clean special (sanitary) clothing, change it as it gets dirty;
wash hands with soap after using the toilet and before eating;
do not allow eating in the workplace.

2. Labor protection requirements before starting work

2.1. Inspect, tidy up and put on overalls and safety shoes. Remove hair under the headdress. Put on a helmet.

2.2. In accordance with the norms for issuing overalls, safety shoes and other personal protective equipment, the packing machine operator is issued:

cotton dustproof suit - 14 months
combined mittens - 3 months
leather boots - 12 months
anti-noise helmet - 24 months
anti-dust respirator - until worn out.

The employer is obliged to replace or repair overalls, footwear and other personal protective equipment that has become unusable before the expiration of the established wear period for reasons beyond the control of the employee.

2.3. Before starting a shift, the packaging machine operator must check:

external inspection - the technical condition of the packaging machine and auxiliary equipment;
the presence of empty bags;
serviceability of means of communication with the place of loading of calibrated bags;
availability and serviceability of personal protective equipment (respirator, goggles, gloves, etc.), availability and completeness of the first aid kit;
availability of fire extinguishing equipment;
illumination of the workplace, primarily starting devices, drives, fences, tensioners, ladders, walkways, etc. Malfunctions in the lighting network are eliminated by an electrician;
availability and serviceability of protective and enclosing devices. It is forbidden to work with removed, faulty, poorly fixed protective and enclosing devices;
the serviceability of the existing signaling means, instrumentation;
availability and serviceability of the working tool;
cleanliness and uncluttered foreign objects of the workplace, aisles, platforms;
visually - serviceability of grounding of engines and starting equipment;
the presence of cleaning materials and lubricants. The stock should not exceed the daily requirement, they must be stored in metal boxes with tight-fitting lids;
availability at the workplace of a shift acceptance and delivery log, instructions for operating equipment, instructions for labor protection and fire safety, as well as instructions for signaling;
when using a portable lamp, check the presence and serviceability of the protective grid and cord. Use a lamp with a voltage not higher than 12 V.

2.4. All problems and violations detected during the shift acceptance should be reflected in the shift log and reported to the foreman.

2.5. If the time for accepting a shift coincided with the moment of an accident or an unacceptable deviation in the operating mode of the unit, the shift must be accepted only with the permission of the foreman, shift supervisor or shop manager.

2.6. It is forbidden to start work on faulty equipment, with removed, incorrectly installed and unreliably fixed guards, as well as in the absence or insufficient illumination of the workplace.

3. Labor protection requirements during work

3.1. Before starting the packaging machine, you must:

test the operation of the machine and auxiliary equipment at idle;
by a short stop of conveyors for transportation of calibrated cement, check the serviceability of their interlock with the packaging machine;
turn on the aspiration system for suction and purification of dusty air.

3.2. The start of conveyors for calibrated cement is to be carried out before the start of the packaging machine.

3.3. Packing is carried out at a constant speed of rotation of the carousel tank.

3.4. Do not allow the supply of cement to the packaging with a temperature above 60 ° C.

3.5. Maintain a constant pressure in the compressed air supply system.

3.6. Monitor the condition of the seals that prevent dust from escaping into the production room.

3.7. When bags accumulate on the conveyor, it is necessary to turn off the conveyor drive electric motor, hang prohibition signs on the launchers "Do not turn on - people are working!", remove the blockage, give a warning signal, and only then start the conveyor.

3.8. Open the auger cover only when the electric motor is turned off, prohibitory signs are posted on the launchers "Do not turn on - people are working!".

3.9. Cleaning of cement into the auger is carried out only through a sieve placed in the auger cover.

3.10. Lubricate with grease by tightening the grease fittings.

3.11. Do not clutter up the workplace and the room with packing bags and packed cement.

3.12. Stack empty bags in stacks no higher than 1,5 m.

3.13. The connection points of the flexible hoses must be impervious to compressed air and cement. To fasten the sleeves to the fittings, use special coupling clamps.

3.14. When servicing a running packaging machine, it is prohibited:

work without personal protective equipment;
perform work with the aspiration system turned off;
touch the moving parts of the equipment with hands, clothes or any other objects;
remove protective and enclosing devices;
lean on and sit on fences, railings, casings;
regulate any mechanisms;
use a torch or a portable lamp with a voltage higher than 12 V for lighting.

3.15. Follow the warning signs of danger, observe personal safety measures.

4. Labor protection requirements in emergency situations

4.1. If there is a threat of an accident or an accident, it is necessary to stop work and inform the foreman or shift supervisor about this.

4.2. In the event of a fire, it is necessary to stop the equipment, completely de-energize the installation, call the fire brigade, inform the foreman, shift supervisor or shop manager, and take measures to extinguish the fire with available means.

5. Labor protection requirements at the end of work

5.1. Before the end of the shift, clean the workplace. It is forbidden to wipe railings, work platforms, stairs with rags moistened with fuels and lubricants, as well as to clean with compressed air.

5.2. Put hand tools and inventory in order, put them in the designated place. The tool or inventory damaged during the shift must be repaired independently or handed over for repair to the shift foreman.

5.3. Put the used cleaning material in the designated place.

5.4. Familiarize the shifter with all the problems that occurred during the operation of the equipment during the shift, make an appropriate entry in the shift acceptance and delivery log, report to the foreman or shop manager.

5.5. If the shifter does not appear, report to the foreman or shift supervisor and follow his instructions in the future.

5.6. After the end of the shift, check the condition of overalls, safety shoes and other personal protective equipment. Cleaning of overalls with flammable solvents is prohibited. Place overalls, safety shoes and personal protective equipment in the closet. Take a shower.

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