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Instructions on labor protection when testing safety belts, portable ladders and ladders

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have undergone a preliminary medical examination upon admission to work are allowed to independently work on testing safety belts and portable ladders and ladders, as well as:

  • induction training;
  • fire safety briefing;
  • initial briefing at the workplace;
  • electrical safety training in the workplace;
  • training in the design and safe operation of pressure vessels.

1.2. Personnel testing safety belts and portable ladders and ladders must:

  • undergo repeated training on labor safety at the workplace at least every three months;
  • undergo a sanitary medical examination in accordance with the order of the Ministry of Health of the Russian Federation No. 90 dated March 14, 03.96;
  • perform only the work that is part of his duties;
  • use safe working methods;
  • comply with the requirements of prohibiting, warning, indicative and prescriptive signs and, inscriptions and signals given by train compilers, vehicle drivers;
  • be extremely careful in places of movement of railway transport.

1.3. Personnel testing safety belts and portable ladders and ladders should know:

  • the impact on a person of dangerous and harmful production factors that arise during work;
  • requirements for industrial sanitation, electrical safety and fire safety.
  • location of first aid kits;
  • internal labor regulations established at the enterprise;
  • the requirements of this instruction, instructions on fire safety measures, instructions on electrical safety;
  • appointment of personal protective equipment;
  • be able to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

1.4. While working on testing personnel for portable ladders and ladders, safety belts, the following hazards may be affected:

  • exposure to high pressure air;
  • high or low temperature;
  • increased humidity and air mobility of the working area;
  • increased levels of noise and vibration;
  • insufficient lighting at night.

1.6. Personnel testing safety belts, ladders and ladders must use the following PPE: cotton suit, combined gloves, leather boots,

1.7. Personnel for testing safety belts and portable ladders and ladders must comply with the following fire safety requirements:

  • smoking only in designated areas;
  • do not touch oxygen cylinders with hands contaminated with oil;
  • know and be able to use primary fire extinguishing equipment.

1.8. Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.

1.9. Eating should only be in canteens, buffets or specially designated rooms with appropriate equipment. Before eating, wash your hands thoroughly with soap

1.10. When leaving the track from the heating room, as well as from buildings that impair the visibility of the track, you must first make sure that there is no train moving along it.

1.11. For non-compliance with the safety requirements set forth in this manual, the worker is liable in accordance with applicable law.

2. Safety requirements before starting work

2.1. Before starting work, wheel testing personnel should:

  • to put on overalls and special footwear according to the norms, put them in order;
  • tuck the loose ends of the clothes so that they do not hang down;
  • establish the sequence of operations;
  • inspect your workplace, troubleshoot;
  • check the serviceability of the test equipment;
  • check the safety belt and safety rope for external damage, the same for portable ladders and ladders;
  • make sure the illumination of workplaces is reliable.

3. Safety requirements during work

3.1. The belts must withstand the dynamic load that occurs when a 100 kg load is dropped from a height equal to twice the maximum length of the sling.

3.2. A belt without a shock absorber must withstand a static load of at least 1000 kgf, with a shock absorber -700 kgf.

3.3. The load-bearing elements of the belt must withstand static loads of at least:

  • halyard made of synthetic ropes or tapes - 2300 kgf;
  • halyard from a steel rope or chain 1100 kgf;
  • belt and shock absorber tape - 1800 kgf;
  • hip and shoulder straps - 800 kgf;
  • belt buckle, rings - 1000 kgf;
  • connecting rings - 500 kgf.

3.4. Methods of control during periodic and type tests:

  • visual inspection;
  • checking the main dimensions;
  • belt mass check;
  • static and dynamic testing of the belt in full compliance with the requirements of the specifications for belts.

3.5. During static tests, the rate of application of force to the element under test should be no more than 100 mm per minute, the test time is 1 minute.

3.6. For dynamic testing of the belt, dry sandbags or dummies simulating the upper body of a person can be used as a load.

The mass of the cargo (bag, dummy) must be 100 kg.

3.7. When testing the belt with a dynamic load, the height of the free fall of the dummy should be taken equal to two lengths of the sling.

3.8. Before putting into operation and every 6 months during operation, the consumer should test with a static load:

  • belt sling without shock absorber - with a load of 700 kg;
  • belt sling with a shock absorber - a load of 400 kg;
  • buckle with belt - 300 kg.

3.9. It is forbidden:

  • fastening with a carabiner below the level of support of the feet when performing work operations in a standing position;
  • knock down the remnants of the electrodes from the throat of the electric holder by hitting the sling;
  • perform hot work, leaning on the belt sling, i.e. under conditions of its tension.

3.10. Inspection and testing of portable ladders and ladders

3.10.1. Control over the condition of ladders and ladders should be carried out by a person from among the engineers, who is appointed by order for the workshop, section.

Inspection of ladders and ladders is carried out by this person during testing, and before use, the worker himself.

3.10.2. When inspecting wooden stairs, you should pay attention to the condition of the wood, as well as the quality of impregnation of the coatings.

Cracks in the steps and bowstring are allowed no more than 100 mm long and no more than 5 mm deep. At the same time, cracks should not weaken the bowstring and stairs. Any sealing of cracks or breaks with putty, pasting or in any other way is prohibited.

The knees of sliding ladders should move and slide smoothly, securely lock at any given height. They should not fold spontaneously.

3.10.3. When examining metal stairs, you should make sure that there are no deformations of the nodes, cracks in the metal, burrs, sharp edges, and violations of the fastening of the steps to the bowstrings.

3.10.4. When inspecting rope ladders, it is necessary to make sure that the rope has no breaks, cuts, loose sections, the bowstrings are securely connected to the steps without loosening the knots.

3.10.5. All portable ladders and ladders are tested by static load after manufacture and overhaul, as well as periodically during operation:

  • metal ladders and ladders - 1 time in 12 months;
  • wooden ladders and ladders - 1 time in 6 months;
  • hanging rope ladders - 1 time in 6 months.

3.10.6. In the static test, wooden ladders are installed on a solid base and lean against a wall or structure at an angle of 75° to the horizontal surface. The test of ladders and ladders is carried out by hanging a static load of 200 kg from the steps and bowstrings. The duration of each test is 2 min.

3.10.7. Bowstring tests are carried out in 2 steps. First, a load of 100 kg is applied to each bowstring in the middle. All knees are tested in turn. After removing the load, a load of 200 kg is applied to both bowstrings in the middle of the knee.

3.10.8. Ladders before testing are installed in working position on a flat horizontal platform. A load of 120 kg is suspended from an unreinforced step in the middle of the stairs.

3.10.9. To test chains, hooks and locking devices of sliding ladders, the latter are hung by the hooks in a vertical position and a load of 200 kg is suspended from the lower step. After removing the load, there should be no cracks in the welding points of the chain links, as well as deformation of these links and locking devices

3.10.10. Rope and metal hanging ladders are tested in working position. The ladder is suspended vertically and fastened with two grips to the structure. A load of 120 kg is suspended from the middle of the bottom step. Test time 2 min.

3.10.11. The test of a metal collapsible portable ladder is carried out by hanging a load of 200 kg from the upper step of the seventh section for 5 minutes. In this case, deformation, cracks and other damage are not allowed.

3.10.12. The date and results of periodic inspections and tests of ladders and ladders are recorded in the "Journal of Accounting and Inspection of Rigging Tools, Mechanisms and Devices"

3.10.13. All ladders and step-ladders must be inspected by the manufacturer of the work before use without a log entry.

4. Safety requirements in emergency situations

4.1. In case of injury or illness of personnel involved in testing belts, ladders and stepladders, they must stop work, transfer duties to another person, notify the master and contact the first-aid post.

5. Safety requirements at the end of work

5.1. Upon completion of work:

  • tidy up the workplace;
  • fold the tool, inventory and fixtures in a specially designated place;
  • take off your overalls and put them in the dressing room closet.

5.2. Wash contaminated clothing if necessary.

5.3. After work or in cases of contamination of body parts, take a shower.

5.3. Report all violations of the production process to the immediate supervisor.

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