Instructions for labor protection for the knurler of braided production

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection for the knurler of braided production

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals who have passed a preliminary medical examination upon admission to work, as well as:

induction training;
unscheduled and targeted briefings;
fire safety briefing;
initial briefing at the workplace;
electrical safety training in the workplace.

1.2. The braider of braided production should:

undergo repeated training on labor safety at the workplace at least every three months;
pass a knowledge test on the rules for the design and safe operation of lifting mechanisms;
undergo a sanitary medical examination in accordance with the order of the Ministry of Health of the Russian Federation No. 90 dated 14.03.96;
perform only the work that is part of his duties;
use safe working methods;
comply with the requirements of prohibiting, warning, indicative and prescriptive signs and inscriptions, as well as signals given by train compilers, vehicle drivers;
be extremely careful in traffic areas.

1.3. The driver must know:

the impact on a person of dangerous and harmful production factors that arise during work;
general arrangement of knurling, accelerating machines, knurling drum, including ventilation systems;
requirements for industrial sanitation, electrical safety and fire safety;
location of first aid kits;
internal labor regulations established at the enterprise;
the requirements of this instruction, instructions on fire safety measures, instructions on electrical safety;
appointment of personal protective equipment;
rules and regulations on labor protection, safety and industrial sanitation;
be able to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

The roller in operation must be guided by the requirements of this manual.

1.4. During operation, the following hazards may affect the knurler:

objects and tools falling from a height;
increased humidity and air mobility of the working area;
increased noise levels;
moving vehicles, mechanisms, rolling stock;
insufficient illumination at night;
chain and gear and belt drives;
rotating reel;
rotating rollers.

1.5. The inflator must use the following PPE:

cotton robe;
scarf;
footwear.

1.6. The inflator must comply with the following fire safety requirements:

smoking only in designated areas;
do not approach the gas welding machine, gas cylinders of flammable liquids, gaseous liquids and containers with impregnating oil with an open flame;
do not touch oxygen cylinders with hands contaminated with oil;
know and be able to use primary fire extinguishing equipment.

1.7. Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.

1.8. Eating should only be in canteens, buffets or specially designated rooms with appropriate equipment. Before eating, wash your hands thoroughly with soap and water.

1.8. For non-compliance with the safety requirements set forth in this manual, the roller bears responsibility in accordance with applicable law.

2. Safety requirements before starting work

2.1. Before starting work, the roller must:

put on the overalls and safety shoes that are required by the norms, put them in order;
tuck the loose ends of the clothes so that they do not hang down;
establish the sequence of operations;
inspect your workplace;
check the presence and serviceability of the grounding device;
turn on the ventilation system;
check the presence of guards and safety devices;
check the availability and serviceability of the tool, as well as their presence on the racks and repair installations of spare parts and materials;
check the serviceability of ladders, bridges, ensure their reliable installation;
make sure the workplace is well lit.

3. Safety requirements during work

3.1. Be attentive while working

3.2. Warn nearby workers before starting the machine.

3.2. Cleaning, lubrication of the moving parts of the machines should be carried out only when the machine is stopped and the electric motor is turned off.

3.3. Refueling of products must be carried out only when the machine is stopped.

3.4. Straighten the tangled ends of the products only when the machine is stopped to avoid getting your fingers into the tip of the rotating rollers.

3.5. In case of any malfunction, turn off the machine and inform the foreman.

3.6. After the malfunction is eliminated, start the machine only with the permission of the foreman.

3.7. Do not open or remove guards or touch moving parts while the machine is running.

3.8. Keep the workplace clean and tidy, do not clutter up the aisles.

3.9. If there is a smell of burning smoke or sparks, immediately stop the car and inform the foreman, and in case of fire, take measures to eliminate the source of fire

3.10. Use only designated lanes. Climbing over cars and crawling under them is prohibited.

3.11. During any breaks in work, turn off running machines.

3.12. Cleaning material must be stored in metal boxes with tight-fitting lids.

4. Safety requirements in emergency situations

4.1. In the event of an emergency, the winder is obliged to stop work, immediately inform the foreman and then follow his commands.

4.2. When eliminating an emergency, it is necessary to act in accordance with the approved plan for eliminating accidents.

4.3. In the event of a fire that could lead to an explosion, you must:

notify the fire brigade immediately;
start extinguishing the fire;
organize the evacuation of people;
organize a meeting with the fire brigade.

In the event of an electrical fire, use only carbon dioxide or powder fire extinguishers.

4.4. If the insulation of electrical equipment is damaged, stop work, notify the foreman and resume work only after the damage has been eliminated.

4.5. In case of injury or illness, the operator must stop work, transfer duties to another person, notify the foreman and contact the first-aid post.

5. Safety requirements at the end of work

5.1. At the end of the work, the roller must stop the machine and de-energize the electric motor:

tidy up the workplace and eliminate traces of spilled oil;
put the tool, inventory and spools in a specially designated place;
collect used cleaning material in metal boxes with a tight-fitting lid;
take off your overalls and put them in the dressing room closet.

5.2. Wash contaminated clothing if necessary.

5.3. After work or in cases of contamination of body parts, take a shower.

5.4. The operator must report all violations of the production process to the master.

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