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Occupational safety instructions for manual typesetters. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons at least 18 years of age who have undergone a medical examination and have no contraindications to work in this profession (specialty), induction training and on-the-job training are allowed to work on manual typing (manual typesetters). Workers are allowed to work independently after an internship, testing of theoretical knowledge and acquired skills in safe working methods. In the future, labor safety briefings are conducted at the workplace at least once every 6 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

• know the place of storage of the workshop first-aid kit;
• be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Place cleaning materials soaked in oil, paint, and solvent in tightly closed metal boxes. These materials must not be thrown around and must be removed from the premises at the end of the shift. Cleaning materials soaked in nitric acid or chromic anhydride should be stored separately from waste paper and rags soaked in oil or flammable substances.

1.15. Store fuel, lubricants and flammable liquids only in tightly closed metal containers (boxes) or cabinets in quantities not exceeding the replacement norm. The combined storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established standards in tightly closed containers labeled with the contents.

1.16. It is necessary to monitor the cleanliness of the collection desks. Periodic cleaning of typesetting cash registers should be carried out at least twice a month.

1.17. Galleys, corners, reals and typesetting boards must be clean and in good condition. Cleaning should be done at least once a month.

1.18. In font closets, cabinets should have stops to prevent the drawer from being pulled out completely from the cabinet. Ladders must be stable and have metal hooks at the top for fastening.

1.19. Before smoking or eating, rinse your mouth thoroughly with water, rinse your hands with a 1-2% solution of acetic acid and wash with warm water and soap.

1.20. Do not use lubricants for washing hands.

1.21. It is forbidden to be in the production room after the end of work.

1.22. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.23. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on overalls and fasten them with all the buttons. Remove sharp and cutting objects from pockets. Prepare personal protective equipment and check their suitability.

2.2. Prepare all equipment and devices for work and check their serviceability.

2.3. Inspect the condition of the workplace. Remove unnecessary objects and tools from the work surface.

2.4. Check whether the ventilation system is turned on; remember that the ventilation system must be turned on 10 - 15 minutes before. before starting work.

2.5. Check and adjust workplace lighting.

2.6. Report all identified violations to the head of work and do not start work without their elimination.

3. Safety requirements during work

3.1. Cash registers and boards should slide tightly into the reals. For temporary use, extend them out of the reals by no more than 2/3 of the width.

3.2. Cash desks and boards with a set are allowed to be carried only by two workers.

3.3. When working on a manual veneer chipper, the handle must be lowered towards you only. When cutting typesetting material, you should use a holder.

3.4. Throw garter trimmings, shavings and sawdust into metal lockable boxes.

3.5. Mobile cabinet trolleys must be loaded evenly. Start loading from the bottom.

3.6. The kit and forms should be washed off with gasoline or kerosene only on tables equipped with local (on-board) suction.

3.7. The awl should only be kept in a special case, not placed in a pocket or on typesetting furniture with the point up.

3.8. When transferring the mold from the cart to the machine, the cart must be stationary and its platform must be at the same level as the machine's platform. The form can be transferred using a special board.

3.9. When performing work on the line cutter, you must:

• before turning on, inspect the string cutter;
• check the grounding circuit (if it has an open design), the presence and strength of the fence;
• check the condition of the saw: absence of broken teeth, cracks, printing alloy deposits on the side surfaces and between the teeth, “beating” of the disk and other defects;
• close the saw guard, install the saw guard, install a protective screen (if there is no screen, wear safety glasses) so as to provide face protection and good visibility of the material being cut;
• place the material (strings, reglets, etc.) on the table, securely and correctly fasten it in the clamp;
• remove your hands from the cutting zone and only then turn on the electric motor;
• When trimming, move the movable table away from you smoothly and slowly and only with the help of the handle;
• cut no more than four lines at a time;
• remove cuttings, sawdust and dust from the table only with a sweeping brush.

3.10. It is forbidden:

• leave type-setting cash desks and boards put forward from reals;
• place ready-made sets, galleys and mobile galleys in aisles and driveways;
• scatter typesetting materials, trim cuttings, shavings and sawdust on the floor;
• transport the set and typesetting forms on faulty trolleys;
• use leaded gasoline, benzene, acetone, and turpentine to wash the kit and forms;
• during operation of a proof printing (proofreading) machine with a mechanical drive, pull the sheets out of the rollers and from under the drum;
• straighten and put on braids, wipe and straighten forms, remove marks, etc.;
• add paint to the rollers;
• lubricate, clean and adjust the machine;
• lift the form by the frame when transferring it from the trolley to the thaler;
• hold the material to be cut with your hands while the string cutter is in operation.

4. Safety requirements in emergency situations

4.1. In the event of a fire, immediately inform everyone working in the premises about the fire, call the fire brigade and begin extinguishing the fire using available fire extinguishing means.

4.2. In case of injury, first of all, release the victim from the traumatic factor, notify the work manager, call for medical assistance, provide first aid to the victim and maintain a traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Put the workplace in order, put tools, devices, cleaning agents in the places allocated for them, printing waste - in special metal boxes with lids.

5.2. Report any malfunctions to the master.

5.3. Take off your clothes and put them in the closet.

5.4. Wash face and hands with warm water and soap. Rinse your mouth with water, rinse your hands with a 1 - 2% solution of acetic acid.

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