Instructions on labor protection for a mechanical assembly worker engaged in the preparation of frames for a spring block and a mullion for a frame

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OCCUPATIONAL SAFETY AND HEALTH
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Labor safety instructions for a mechanical assembly mechanic engaged in preparing the frames of the spring block and the center for the frame. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. General safety requirements are set out in the Instruction "General safety requirements for professions and types of work in furniture production".

1.2. Hazardous production factors: moving machines and mechanisms, moving parts of production equipment; moving products, blanks, materials.

Sources of factors: rotating parts of the machine, workpiece feed mechanisms, loose fastening of compressed air hoses.

Effect of factors: possible injury to the worker in contact with the rotating parts of the machine and in the event of a breakdown of the air hoses. Possibility of injuring fingers when working on the bending mechanism and crimping mechanism.

1.3. Personal protective equipment: cotton suit; chrome boots with leather soles; goggles; combined gloves.

2. Safety requirements before starting work

2.1. Check the serviceability of the mechanism for turning on and stopping the machine, the bending mechanism and the clamp crimping mechanism.

2.2. Turn on the bending mechanism and clamp crimping mechanisms only after filling the blanks into these devices and removing hands from the danger zone.

2.3. Check the serviceability of the compressed air hoses and the strength of their fastening at the connection points with the help of fittings and coupling clamps, as well as the presence and serviceability of the gear guards of the machine.

2.4. Set stops according to the size of the manufactured frame or mullion.

3. Safety requirements during work

3.1. Make sure that your fingers do not get between the stops and the workpiece when placing the workpiece into the machine.

3.2. Do not correct workpieces while the machine is running.

3.3. Remove the workpiece from the bending device after the mechanism returns to its original position.

3.4. When cutting down flattened wood with a hand tool, clamp it in a vise or other devices.

3.5. When installing the bracket and the ends of the frame into the crimping mechanism, remove the leg that drives the mechanism from the pedal.

3.6. Monitor the serviceability of the hoses and their fastening at the connection points.

3.7. Do not kink the compressed air hose.

3.8. Shut off the compressed air supply when leaving the machine.

4. Safety requirements in emergency situations

4.1. Turn off equipment.

4.2. Post a table about the malfunction of the machine or equipment and report this to the direct management.

4.3. In the event of a fire or extinguishing a flame, use a nearby fire extinguisher.

4.4. The victim or bystander must notify the appropriate work manager of each accident or poisoning.

4.5. The worker must be able to provide first aid. Such assistance is provided immediately, directly at the scene and in the following sequence: first you need to eliminate the energy source of injury (switch off the engine, stop the mechanism, remove the victim from under the car, a heavy object, etc.).

Assistance should begin with the most significant that threatens life or health (in case of severe bleeding, apply a tourniquet, and then bandage the wound; if a closed fracture is suspected, apply a splint; with open fractures, first bandage the wound and then apply a splint; in case of burns, apply a dry bandage ; in case of frostbite, gently rub the affected area using soft or fluffy tissues). If spinal injury is suspected, transport the victim only in the supine position on a rigid base.

4.6. After providing first aid, the victim should be sent to the nearest medical facility.

5. Safety requirements at the end of work

5.1. Turn off equipment. Wait for it to come to a complete stop. Tidy up the workplace: remove tools, fixtures; clean the machine from dirt and dust; wipe and lubricate the rubbing parts of the machine; neatly fold the finished parts and the remaining material.

5.2. Cleaning of wood waste (sawdust, shavings, dust) from the surface of the equipment, as well as from overalls, is carried out with a brush, sweep or using vacuum cleaners.

It is unacceptable to blow the machine and clothes with compressed air.

5.3. Rags used during work and when cleaning, put the rags in a special metal box with a closing lid and take it outside the workshop to a specially designated place.

5.4. Wash hands with warm water and soap.

5.5. Report all noticed shortcomings in the operation of the equipment to the shift worker or foreman.

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