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Instruction on labor protection for a locksmith performing emergency and restoration work in the gas industry

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. In the process of performing work, a locksmith performing emergency recovery work (AVR; hereinafter referred to as a locksmith) must comply with the requirements of this instruction, labor protection instructions for workers of relevant professions and types of work, as well as the requirements of manufacturers' instructions for the operation they use in the process of work gas cylinders, protective equipment, equipment, tools. The admission of unauthorized persons, as well as the consumption of alcoholic beverages in the workplace and on the territory of the organization is prohibited.

1.2. Persons under the age of 18 who have passed:

• training in labor protection and safe methods and techniques for performing work, providing first aid in case of accidents at work, introductory and primary instruction in labor protection at the workplace, internships at the workplace and testing knowledge of labor protection requirements, safe methods and techniques for performing work;
• preliminary and periodic medical examinations.

1.3. The employee must comply with the requirements of labor protection when moving around the territory and production premises of the organization, when performing work in traffic conditions and when using portable ladders, ladders, set forth in this manual and in the instructions:

• manufacturers for the operation of the scaffolds, lifting mechanisms and other equipment used;
• on fire safety;
• first aid in case of an accident.

1.4. After passing the primary briefing at the workplace and testing knowledge, the employee should perform work under the supervision of a foreman or foreman for 3-14 shifts (depending on length of service, experience and nature of work), after which his admission to independent work is issued. Admission to internship and independent performance of work is issued by order of the organization.

1.5. While on the territory of the organization, in production and amenity premises, at work sites and workplaces, employees must comply with the work and rest regime, internal labor regulations approved by the organization's management.

1.6. In the process of performing work, an employee may be exposed to dangerous and harmful production factors, including: gas contamination of the working area; insufficient illumination of the working area; increased or decreased air temperature of the working area or the surface of equipment, tools; fire; explosion; falling objects.

Sources of factors:

• faulty gas equipment or its improper operation;
• faulty or improperly used tool, fixture, tooling, equipment;
• falling object, soil collapse;
• sharp edges, burrs and roughness on the surface of equipment and tools;
• electricity;
• moving machines and mechanisms;
• gas leak.

Action factors:

• contact with liquefied gas on open areas of the body causes frostbite;
• the presence of gas in the air reduces the oxygen content in it, which leads to fainting;
• the use of faulty tools, fixtures, as well as non-compliance with labor protection requirements during the performance of work may lead to injury to the employee;
• Violation of the Fire Safety Rules can lead to fires and explosions.

1.7. In accordance with the Model Industry Standards for the free issue of special clothing, special footwear and other personal protective equipment, a locksmith is issued with:

• cotton suit - 1 pc. for 12 months;
• rubber boots - 1 pair for 12 months;
• combined mittens - 1 pair for 2 months;
• gas mask - to wear;
• safety belt - on duty.

For outdoor work in winter additionally:

• jacket with insulating lining - according to climatic zones;
• trousers with insulating lining - according to climatic zones;
• felt boots - according to climatic zones;
• galoshes for felt boots - 1 pair for 24 months.

1.8. The locksmith needs to know the device and principles of operation of the equipment installed on the gas pipeline, in gas distribution stations (GDS), gas distribution points (GDP) and at other facilities.

1.9. In case of detection of faulty equipment, fixtures, fittings, tools, other violations of labor protection requirements that cannot be eliminated on their own, and a threat to health, personal or collective safety, the employee must stop work and inform the management of the organization. Do not proceed to work until the identified violations are eliminated.

1.10. The working time of a locksmith should not exceed 40 hours per week. The duration of daily work (shift) is determined by the internal labor regulations or the shift schedule approved by the management of the organization.

1.11. In case of violation of labor protection requirements by another employee, the locksmith should warn him about the need to comply with them.

1.12. A locksmith should not start performing one-time work that is not related to his direct duties in his specialty, without receiving targeted instruction.

1.13. ATS must be performed by a team of locksmiths under the guidance of a specialist consisting of at least three people.

1.14. The locksmith needs to know the measures to prevent accidents and troubleshoot problems that have arisen.

1.15. For maintenance and repair of high-lying equipment, gas pipelines, instrumentation, it is necessary to use special stairs and platforms. Stairs must be installed at an angle of no more than 50 degrees to the vertical.

1.16. If an accident occurs, which the employee has witnessed, he should stop work, immediately withdraw or take the victim out of the danger zone, provide the victim with first aid, call a doctor, help arrange delivery to the nearest medical facility and report the incident to the management of the organization. When investigating the circumstances and causes of an accident, the employee must provide the commission with information known to him about the accident.

1.17. If the accident happened to the locksmith himself, he should stop work, if possible contact a medical institution, report the incident to the management of the organization or ask someone around to do it.

1.18. The employee must observe the rules of personal hygiene, wash hands with soap and water before eating.

1.19. An employee guilty of violating labor protection instructions is liable in accordance with the procedure established by current legislation.

2. Labor protection requirements before starting work

2.1. The employee needs to get acquainted with the technological process of the upcoming work, receive instructions in the prescribed manner, sign the work permit for the performance of gas hazardous work.

2.2. Put on and carefully tuck in overalls, prepare other personal protective equipment for use.

2.3. Before and after the completion of work, as well as during the performance of repair work, it is necessary to analyze air samples taken from the places of work, the premises of the GDS and GRP for the presence of gas.

2.4. Prepare the workplace, remove unnecessary items and materials, clear the aisles.

2.5. Before starting, the locksmith needs to check:

• the presence and serviceability of a gas mask;
• availability of natural ventilation in the GDS and GRP premises with at least three air exchanges, easily accessible for inspection and equipment repair work;
• the presence of purge and discharge pipelines in the premises of the GDS and GRP, which must be led to places that provide safe conditions for gas dispersion, but not less than 1 m above the eaves of the building. Purge and discharge pipelines should have a minimum number of turns; at the ends of the pipelines, devices must be installed to prevent atmospheric precipitation from entering the pipelines;
• the presence of gas at the workplace, determined using a gas analyzer, in accordance with the localization plan for accidents in the gas industry; gas leaks in threaded connections should be determined using a soapy solution;
• serviceability and stability of stepladders, ladders, if there is a need for their use;
• telephone connection. The telephone must be installed outdoors or outside the building in a lockable cabinet. It is allowed to install an explosion-proof telephone set directly in the premises of the GDS and GRP;
• the state of electric lighting equipment made in explosion-proof design;
• the availability and serviceability of the tools necessary to perform the work. It is forbidden to use tools, fixtures, equipment, with which the locksmith is not trained;
• availability of free access and passage to fire-fighting equipment, fire extinguishers, hydrants.

2.6. It is forbidden to allow unauthorized persons to the venues of the ATS, including the premises of the hydraulic fracturing and gas distribution stations, as well as to be there with an open fire and smoke.

3. Labor protection requirements during work

3.1. Systematically ventilate the premises when using materials containing harmful substances in the production of gas and electric welding. If the efficiency of air ventilation in the working area is not sufficiently ensured, appropriate means of individual respiratory protection should be used.

3.2. Perform work in confined or hard-to-reach spaces (premises) provided that the workplace is equipped with exhaust ventilation; the presence of at least two openings (manholes) for ventilation and evacuation of people.

3.3. Ensure the placement of materials, tools, instruments, technological equipment within the working area, without obstructing passages to the workplace.

3.4. The locksmith is prohibited from:

• use faulty tools, fixtures, equipment;
• store materials, equipment or appliances supported by walls or other vertical structures;
• be in a gassed area.

3.5. If a gas leak is detected in the room, the locksmith must:

• take measures to prevent an accident;
• organize the protection of the entrances to the gassed premises;
• prohibit smoking, turning on and off electrical appliances, as well as the use of other sources of fire;
• upon detection of gas contamination in wells, basements, immediately report this to the immediate supervisor or the foreman on duty and take measures to prevent an accident.

3.6. To detect a gas leak in an underground gas pipeline, it is necessary to carry out a drilling inspection at the corresponding section of the gas pipeline. The highest concentration of gas in one of the drilled wells indicates the likely location of the pipeline damage. To repair the damage, excavate the pit.

3.7. A locksmith during work must use serviceable overalls, safety shoes, other personal protective equipment, be attentive, not be distracted by extraneous matters and conversations.

3.8. Perform work at heights, in wells, closed containers and rooms using a safety belt fastened to a rope, the other end of which is attached to reliable structures or held in the hands of an insurer.

3.9. When performing ATS in a well, trench, pit, a mechanic should be in shoes without steel forgings and nails, which can cause sparking. If it is impossible to fulfill the specified requirements for shoes, it is necessary to put on galoshes or cover the place where the work will be performed with a dielectric rug.

4. Labor protection requirements in emergency situations

4.1. In the event of a sudden power outage, the occurrence of extraneous noise during the ATS, stop their performance, stop the operation of the equipment, hang out the poster "Do not turn on!" and notify your immediate supervisor.

4.2. Do not start work until the problem is completely eliminated.

4.3. If a fire, ignition is detected, as well as in case of gas contamination of residential and industrial premises, boiler houses, public utilities and other consumers, immediately turn off the gas supply. Turn off gas appliances with the removal of combustion products into the chimneys in the absence of draft. If it is impossible to eliminate the fire on your own, stop work, immediately report the fire to the fire department, immediate supervisor or duty foreman and proceed to extinguish the fire using the available fire extinguishing equipment.

4.4. In case of ignition of liquefied gas in a group or individual installation, stop work, take measures to extinguish the fire and prevent accidents, while calling the fire brigade. Before the arrival of the fire brigade, the flames should be knocked down with fire extinguisher foam, a strong jet of water from a hose, throwing a felt mat, sanding and other fire extinguishing means. Urgently report the accident to the immediate supervisor, the foreman on duty or the management of the organization.

4.5. In the event of a fire inside the building, stop the gas supply to the building by closing the tap at the inlet, call the fire brigade and provide assistance in measures to save people and property.

4.6. When electric motors, electric cables catch fire, it is not allowed to extinguish the flame with water if this equipment is energized. To eliminate the fire, de-energize the damaged electrical installation and use fire extinguishers to extinguish it.

4.7. If an accident occurs, of which the locksmith became an eyewitness, he should stop work, immediately remove or take the victim out of the danger zone, provide first aid to the victim, call a doctor, help organize the delivery of the victim to the nearest medical facility and report the incident to the management of the organization.

4.8. If the accident happened to the locksmith himself, he should stop work, if possible contact a medical institution, report the incident to the management of the organization or ask someone around to do it.

4.9. Each worker must be able to provide first aid to the victim.

In case of bruises, ensure complete rest, put cold on the bruised place; in case of a bruise of the abdomen, do not give the victim to drink.

In case of bleeding, raise the limb, apply a pressure bandage, tourniquet; in summer, the tourniquet is left for 1,5 hours, in winter - for 1 hour.

In case of a fracture, a splint should be applied.

In case of thermal and electrical burns, close the burned area with a sterile bandage; in order to avoid infection, do not touch the burned areas of the skin with your hands and lubricate them with ointments, fats, etc.

If acid or alkali comes into contact with exposed areas of the body, immediately wash them with a neutralizing solution, and then with cold water and soap; in case of contact with alkali - with a solution of boric acid.

If acid or alkali gets into the eyes, immediately rinse them with a neutralizing solution and contact a health center or a doctor.

In case of all poisoning, immediately remove or remove the victim from the poisoned area, unfasten clothing that restricts breathing, provide fresh air, lay him down, raise his legs, cover with a warm blanket, smell ammonia and immediately transport the victim to a medical facility.

In case of electric shock, release the victim from the action of the current, if necessary, perform artificial respiration, or a closed heart massage.

It is allowed to transport the victim only with satisfactory breathing and a steady pulse.

5. Labor protection requirements at the end of work

5.1. Tidy up the workplace, tools, equipment, fixtures, overalls and other personal protective equipment.

5.2. When returning to the organization after performing the ATS, remove the instruments, tools, materials, fixtures, equipment and protective equipment to the places intended for their storage.

5.3. Wash hands and face thoroughly and take a shower.

5.4. Report all violations and shortcomings found during work, as well as cases of injury to workers at work, to inform the management of the organization.

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