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Instructions on labor protection for an employee engaged in the packaging of food products. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General safety requirements

1.1. On the basis of this standard instruction, an instruction on labor protection is developed for an employee engaged in the packaging of food products, taking into account the conditions of his work in a particular organization.

1.2. An employee engaged in the packaging of food products may be exposed to dangerous and harmful production factors:

  • moving parts of trade and technological, packaging equipment;
  • transported goods, containers;
  • increased dust content in the air of the working area;
  • elevated temperature of the surfaces of equipment for welding food film;
  • reduced surface temperature of goods;
  • increased voltage in the electrical circuit;
  • increased levels of static electricity;
  • insufficient illumination of the working area;
  • reduced contrast;
  • sharp edges, burrs and uneven surfaces of tools, containers;
  • physical overload; overstrain of visual analyzers;
  • monotony of work.

1.3. An employee engaged in packing food products notifies his immediate supervisor of any situation that threatens the life and health of people, of every accident that occurred at work, of a deterioration in his health, including the manifestation of signs of an acute illness.

1.4. An employee engaged in the packaging of food products should:

  • leave outerwear, shoes, personal items in the dressing room;
  • before starting work, put on clean sanitary clothes, pick up hair under a headdress;
  • wash hands with soap before packing food and after using the toilet, as well as after each break in work and contact with contaminated objects;
  • do not eat at the workplace.

2. Safety requirements before starting work

2.1. Fasten the dressed sanitary clothing with all buttons (tie ties), avoiding hanging ends of the clothing.

Do not stab clothes with pins, needles, do not keep sharp, breakable objects in the pockets of clothes.

2.2. Check the equipment of the workplace with the necessary equipment, inventory, fixtures and tools for work.

2.3. Prepare the work area for safe work:

  • ensure the availability of free passages;
  • check the stability of the swivel chair, rack, the strength of the attachment of the equipment used to the foundations and stands;
  • check the operation of local exhaust ventilation;
  • securely install (fix) mobile (portable) equipment and inventory on a table, stand, mobile cart;
  • conveniently and stably place stocks of goods, tools, fixtures, packaging and strapping materials in accordance with the frequency of use and spending;
  • make sure that there is a wooden grate under your feet and that it is in good condition;
  • check by external inspection:
  • sufficiency of illumination of the working surface (zone), absence of blinding effect of light when performing work on the pricing of packaged goods;
  • make sure that there are no hanging and bare ends of the electrical wiring;
  • serviceability of the socket, cable (cord) of power supply, plug, equipment for processing, weighing, packing, packaging of goods;
  • reliability of closing all current-carrying and starting devices of the equipment;
  • availability and reliability of grounding connections (absence of breaks, strength of contact between metal non-current-carrying parts of the equipment and the ground wire). Do not start work in the absence or unreliability of grounding (zeroing);
  • availability, serviceability, correct installation and reliable fastening of the guards for moving parts and heating surfaces of the equipment used;
  • the absence of foreign objects on the conveyor belt, inside and around the equipment used;
  • the condition of the floors (the absence of potholes, unevenness, slipperiness, open ladders (on the way the employee moves);
  • lack of potholes, cracks and other irregularities on the working surfaces of production tables;
  • serviceability of the inventory, fixtures and tools used (the surface of special containers, cutting boards, handles of scoops, spatulas, etc. must be clean, smooth, without chips, cracks and burrs;
  • knife handles should be tightly fitted, non-slip and comfortable to grip, with the necessary support for the fingers of the hand, not deformed by exposure to hot water;
  • blades of knives should be smooth, polished, without dents and cracks).

2.4. Check the serviceability of the ballasts of the equipment used (starters, limit switches, etc.).

2.5. Perform the necessary assembly of electromechanical equipment, correctly install and securely fasten removable parts and mechanisms. Check the operation of electromechanical equipment, the conveyor at idle.

2.6. When cutting gastronomic products by machine, comply with the safety requirements set out in the standard labor protection instruction for a food seller.

2.7. When preparing for the operation of the check printing complex:

  • check by external inspection the fastening of the plug connector on the scales, the information output unit, the printing device;
  • connect the complex to the mains and turn on the switch on the scales.

2.8. Report all detected malfunctions of the equipment, inventory, electrical wiring and other malfunctions to your immediate supervisor and start work only after they have been eliminated.

2.9. When operating the conveyor, weighing and refrigeration equipment, observe the safety requirements set forth in these standard labor protection instructions.

3. Safety requirements during work

3.1. Perform only the work for which he has been trained, instructed in labor protection and for which he is admitted by the person responsible for the safe performance of work.

3.2. Do not entrust your work to untrained and unauthorized persons.

3.3. Use serviceable equipment and devices necessary for safe work, use them only for the work for which they are intended.

3.4. Follow the rules of movement in the premises and on the territory of the organization, use only the established passages.

3.5. Keep the workplace clean, remove spilled (spilled) products, fats, etc. from the floor in a timely manner.

3.6. When packing flour and other dusty products, turn on local exhaust ventilation.

3.7. Do not be distracted from the performance of their direct duties and not distract others.

3.8. Do not clutter up the workplace, passages to it, passages between equipment, tables, racks, stacks of goods, passages to control panels, knife switches, escape routes and other passages with empty containers, inventory, excess stocks of packaged goods, etc.

3.9. Do not exceed the weight limit.

3.10. Use specially designed tools and devices to open containers. Do not carry out these works with random objects or tools with burrs.

3.11. The opening of the top of the boxes should be carried out from the end side with an appropriate tool (nail puller, tongs). Remove protruding nails, bend the metal upholstery inside the box.

3.12. Barrels can only be opened by breakers. It is not allowed to knock down hoops and knock out the bottom of barrels with an ax, crowbar and other random items.

3.13. To open cans, use a tool designed for this (can opener).

3.14. When working with a knife, be careful to protect your hands from cuts.

During breaks in work, put the knife in a pencil case (case). Do not walk or bend over with a knife in your hands, do not carry a knife that is not in a case (pencil case).

While working with a knife is not allowed:

  • use knives with loose blades, with handles that have burrs, with dull blades;
  • make sudden movements
  • direct the knife when opening soft containers in the direction "towards you";
  • cut products by weight;
  • check the sharpness of the blade by hand;
  • leave the knife during a break in the cut product or on the table without a case;
  • rely on musat when editing a knife. To edit the knife about musat should be away from other workers.

3.15. When cutting a monolith of butter with a string, use handles, do not pull the string with your hands.

3.16. Move trolleys, mobile racks, containers away from you.

3.17. Carry goods only in proper packaging. Do not load containers more than the nominal gross weight.

3.18. Do not use random objects (boxes, barrels, etc.), equipment for sitting.

3.19. When using electromechanical equipment, you should:

  • comply with the safety requirements set forth in the operational documentation of the manufacturer;
  • use it only for those works that are provided for by the instructions for their operation;
  • warn about the upcoming start-up of the equipment to employees nearby;
  • turn on and off the equipment with dry hands and only with the help of the "start" and "stop" buttons;
  • do not touch open and unshielded current-carrying parts of the equipment, bare wires and wires with damaged insulation;
  • remove and install replaceable parts carefully, without much effort and jerking;
  • securely fasten interchangeable actuators, working bodies;
  • comply with equipment loading standards;
  • remove product residues, clean the working parts with wooden
  • blades, scrapers, brushes, etc.;
  • inspect, adjust, eliminate the malfunction that has occurred, install (remove) the working bodies, remove the stuck product, package, etc., clean the equipment in use only after it has been stopped using the "stop" button, turned off by the starting device on which the poster "Do not turn on! People are working!", and after a complete stop of the rotating and moving parts with a dangerous inertial motion.

3.20. When working on a weighing check-printing complex:

  • to avoid burns, stick the label by pressing it with the packaged product;
  • do not touch the heater with your hands;
  • do not work without a casing on the information output unit and with the doors of the printing device open.

3.21. When packing products using a "hot table", welded thermal knives, shrink equipment, follow the requirements of the instructions of the manufacturers of this equipment; Protect your hands from burns by avoiding contact with hot surfaces.

3.22. When working on a food film welding machine, it is not allowed:

  • weld polymeric materials not intended for this installation;
  • touch the plates covering the heating elements of the unit.

3.23. Observe safety precautions when cutting and hand cutting products.

3.24. For tying packages, boxes, use twine with a thickness that excludes cuts to the hands.

3.25. When using electromechanical equipment, it is not allowed:

  • work with removed protective and safety devices, with open doors, covers, casings;
  • adjust belts, drive chains, remove and install guards during equipment operation;
  • remove stuck product by hand;
  • push (hold) the product with hands or foreign objects;
  • remove spilled products and dust during the operation of the conveyor;
  • transfer (move) slicers, scales and other non-stationary equipment included in the electrical network;
  • leave the operating equipment unattended, allow untrained and unauthorized persons to operate it;
  • put tools, goods, containers on the equipment;
  • the presence of voltage (electric shock) on the machine body, the body or casing of the ballast equipment, the occurrence of extraneous noise, the smell of burning insulation, spontaneous stop or incorrect operation of mechanisms and equipment elements. In the event of these circumstances, stop (turn off) the operation of the equipment with the stop button (switch) and disconnect from the electrical network using the starting device, inform the immediate supervisor and do not turn it on until the malfunction is eliminated.

4. Safety requirements in emergency situations

4.1. If the interlock devices are triggered, the equipment breaks down, threatening an accident at the workplace, its operation should be stopped, as well as the supply of electricity, goods, etc. to it. Report on the measures taken to the person responsible for the safe operation of the equipment (immediate supervisor), and act in accordance with the instructions received.

4.2. In an emergency, notify other people about the danger, report to the immediate supervisor about the incident and act in accordance with the emergency response plan.

4.3. If in the course of work the workplace is contaminated with spilled oil or spilled powdery substances, work should be stopped until the pollutants are removed.

Remove spilled oil with rags, sawdust or other grease-absorbing materials. Rinse the contaminated area (heated to no more than 50 ° C) with a solution of soda ash and wipe dry. Remove the used rags into a metal container with a tight lid.

4.4. When cleaning spilled dusty powdery substances, wear goggles and a respirator. Carefully remove a small amount of them with a damp cloth or vacuum cleaner.

4.5. In case of injury, poisoning and sudden illness, the victim should be provided with first (pre-medical) aid and, if necessary, his delivery to a healthcare facility should be organized.

5. Safety requirements at the end of work

5.1. Switch off and reliably de-energize the electromechanical equipment using a knife switch or a device that replaces it and prevents accidental start. Post a poster on the launcher "Do not turn it on! People are working!".

5.2. After stopping the circular knife, clean and wash the parts of the gastronomic slicing machine (slicer) from product residues and brining.

To clean the knife, remove the protective fence, clean with a wooden scraper, protecting your hands from cuts.

5.3. After working on the check printing complex:

  • turn off the power by removing the plug from the electrical outlet;
  • remove (with the door open) the accumulated paper dust from the check printer
  • mechanism with a panel brush.

5.4. Remove used tools, tools and packaging material to designated storage areas.

5.5. Do not clean up garbage, waste from tables and floors directly with your hands, use brushes, dustpans and other devices for this purpose.

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