Safety instructions for a cord twister

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OCCUPATIONAL SAFETY AND HEALTH
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Occupational safety instructions for cord twisters. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General safety requirements

1.1. Persons at least 18 years of age who have undergone a preliminary medical examination upon entry to work are allowed to work independently as a cord twister, as well as:

induction training;
unscheduled and targeted briefings;
fire safety briefing;
initial briefing at the workplace;
electrical safety training in the workplace.

1.2. The cord twister must:

undergo repeated training on labor safety at the workplace at least every three months;
pass a knowledge test on the rules for the design and safe operation of lifting mechanisms;
perform only the work that is part of his duties;
use safe working methods;
comply with the requirements of prohibiting, warning, indicative and prescriptive signs and inscriptions, as well as signals given by train compilers, vehicle drivers;
be extremely careful in traffic areas.

1.3. The cord twister must know:

the impact on a person of dangerous and harmful production factors that arise during work;
general arrangement of the machine K-176-2.;
requirements for industrial sanitation, electrical safety and fire safety;
location of first aid kits;
internal labor regulations established at the enterprise;
the requirements of this instruction, instructions on fire safety measures, instructions on electrical safety;
appointment of personal protective equipment;
rules and regulations on labor protection, safety and industrial sanitation;
be able to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

1.2. The knitter in her work must be guided by the requirements of this instruction.

1.3. While working, the cord twister may be exposed to the following hazards:

increased humidity and air mobility of the working area;
increased noise levels;
moving vehicles, mechanisms, rolling stock;
insufficient lighting at night.

1.5. The cord twister must use the following PPE: cotton robe, safety shoes.

1.6. The cord twister must comply with the following fire safety requirements:

smoking only in designated areas;
do not approach the gas welding machine, gas cylinders of flammable liquids, gaseous liquids and containers with impregnating oil with an open flame;
do not touch oxygen cylinders with hands contaminated with oil;
know and be able to use primary fire extinguishing equipment.

1.6. Personal clothing and overalls must be stored separately in lockers and dressing rooms. It is prohibited to take work clothes outside the enterprise.

1.7. Eating should only be in canteens, buffets or specially designated rooms with appropriate equipment. Before eating, wash your hands thoroughly with soap and water.

1.8. For failure to comply with the safety requirements set out in these instructions, the cord twister is liable in accordance with current legislation.

2. Safety requirements before starting work

2.1. Before starting work, the cord twister must:

put on the overalls and safety shoes that are required by the norms, put them in order;
tuck the loose ends of the clothes so that they do not hang down;
establish the sequence of operations;
inspect your workplace;
turn on the ventilation system;
check the presence of guards and safety devices;
check the presence and serviceability of the tool (scissors);
check the serviceability of ladders, bridges, ensure their reliable installation;
make sure the illumination of the workplace is reliable;
make sure the machine is in good condition and its grounding.

3. Safety requirements during work.

3.1. Be careful while working.

3.2. The change of bobbin and the elimination of breaks in the warp and braid threads should be carried out only with the electric motor turned off, after the machine has completely stopped.

3.3. When changing spools on the creel located at the top of the machine, proceed with extreme caution when the machine is completely stopped.

3.4. Before starting the machine, the first rows of weaving should be made manually by rotating the flywheel.

3.5. While the machine is running, do not pass anything through the machine by leaning close to it, or touch the moving parts of the machine until it has come to a complete stop.

3.6. Regularly and carefully carry out preventive inspection of machines.

3.7. Removal of machine guards must be carried out only with the machine stopped and the electric motor de-energized.

3.8. Use only designated lanes. Climbing over cars and crawling under them is prohibited

3.9. In cases of winding the ribbon on the shafts, remove them only when the machine is stopped.

3.10. Switch off the machine during any breaks in work.

3.11. When changing bobbins with caned yarn and passing the thread through the feed cylinder, carefully raise and lower the load roller on an incline without touching the feed cylinder with your fingers.

3.12. Removing the wound threads from the cylinders of the cargo rollers should be done, in order to avoid cuts to the hands, with a special hook with the machine stopped.

3.13. Reels and other objects that have fallen under the machine should only be picked up when the machine is stopped.

3.14. The workplace and passages to it should be kept clean, not allowing them to be cluttered with spare parts.

3.15. Cleaning material must be stored in metal boxes with tight-fitting lids.

3.16. Before starting the machine, warn others with a prearranged signal.

4. Safety requirements in emergency situations

4.1. If an emergency occurs, the cord twister must stop working, immediately inform the foreman and then follow his commands.

4.2. When eliminating an emergency, it is necessary to act in accordance with the approved plan for eliminating accidents.

4.3. In the event of a fire that could lead to an explosion, you must:

notify the fire brigade immediately;
start extinguishing the fire;
organize the evacuation of people;
organize a meeting with the fire brigade.

In the event of an electrical fire, use only carbon dioxide or powder fire extinguishers.

4.4. If the insulation of electrical equipment is damaged, stop work, notify the master and resume work only after the damage has been eliminated.

4.5. In case of injury or illness, the knitter must stop work, transfer duties to another person, notify the master and contact the first-aid post.

5. Safety requirements at the end of work

5.1. At the end of the work, the twister must:

tidy up the workplace and eliminate traces of spilled oil;
put the tool, inventory in a specially designated place;
collect used cleaning material in metal boxes with a tight-fitting lid;
hand over the carefully cleaned place to the shift worker and inform her and the assistant foreman about the shortcomings noticed during the work.
take off your overalls and put them in the dressing room closet.

5.2. Wash contaminated clothing if necessary.

5.3. After work or in cases of contamination of body parts, take a shower.

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