Instruction on labor protection for the operator of the control panel for drying and firing bricks

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for the operator of the control panel for drying and firing bricks. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons at least 18 years of age who have professional training and have passed:

medical checkup;
induction training;
training in safe methods and techniques of work and testing the knowledge of safety in the qualification commission;
initial briefing at the workplace;
training in safe working methods and techniques and testing of safety knowledge in the qualification commission for working on natural gas.

1.2. OPU drying and firing must:

do only the work assigned to him
comply with the requirements of the internal labor regulations established at the plant, prevent the use of alcoholic, narcotic and toxic drugs on the territory of the plant, as well as the appearance on the territory of the enterprise at any time of the day in a state of alcoholic, narcotic or toxic intoxication;
comply with the instructions on fire safety measures and this instruction;
know the location of first aid facilities.

1.3. In case of illness or injury, both at work and outside it, it is necessary to report this personally or through other persons to the shift or workshop supervisor and contact the first-aid post.

1.4. In the event of an accident, provide first aid to the victim and call a medical officer. Prior to investigation, maintain the work environment as it was at the time of the incident, unless doing so endangers the life or health of others and does not lead to an accident.

1.5. If a danger is detected that threatens the life and health of people, you should immediately warn others and notify the shift supervisor or the head of the workshop.

1.6. If a fire or ignition is detected, you must:

de-energize the equipment in the area of fire or ignition;
start extinguishing the fire with the available fire extinguishing equipment, informing the shift or workshop supervisor.

1.7. While in the workshop, the operator must comply with the following requirements:

walk only along the established passages, bridges and platforms;
do not sit down or lean on random objects and fences;
do not run up and down stairs and walkways;
do not touch electrical wires, cables of electrical installations;
not to eliminate malfunctions in the power and lighting network, as well as launchers;
stay out of the reach of lifting machines.

1.8. Pay attention to safety signs, signals and comply with their requirements. A prohibitory safety sign with an explanatory inscription "People do not turn on work!" only the employee who installed it has the right to remove it.

1.9. When moving around the plant, the following requirements must be observed:

walk only on footpaths;
when leaving the building, make sure that there is no moving traffic.

1.10. For drinking, you should only use water from saturators or specially equipped fountains.

1.11. Food should only be taken in specially equipped rooms.

1.12. Persons in alcoholic, narcotic or toxic intoxication are not allowed to work.

1.13. Smoking should only be done in designated areas.

2. Labor protection requirements before starting work

2.1. Inspect and put on overalls, safety shoes and other personal protective equipment.

2.2. According to the entries in the shift acceptance log, you should familiarize yourself with the operation of the furnace and dryer equipment in previous shifts. Check the compliance of the records with the technical condition of the equipment and the workplace.

2.3. Check by external inspection:

2.3.1. condition of lighting of platforms and passages for equipment maintenance;

2.3.2. cleanliness and uncluttered areas and passages for equipment maintenance;

2.3.3. availability, serviceability and reliability of fastening of protective devices, casings of rotating parts, cleanliness of mechanisms;

2.3.4. the state of fuel-burning devices (fuel oil nozzles, gas burners, heat generators), vacuum in the furnace, air pressure to the burners, fuel oil or gas in the systems;

2.3.5. the state of the cage on the trolleys and the height of the torch;

2.3.6. the condition of all gates, dampers and control devices;

2.3.7. serviceability of pushers, transborders and the state of control and measuring equipment, signaling means and emergency shutdown of equipment

2.3.8. the presence of grease and oil.

2.4. The presence at the workplace of a table of signals and prohibitory safety signs with the inscription "Do not turn on people working!".

2.5. Availability of fire fighting equipment.

2.6. If the time for accepting a shift coincided with the moment of an accident or a violation of the work regime, the shift can only be accepted with the permission of the shift supervisor or the head of the shop.

2.7. All malfunctions in the operation of the equipment detected during the shift acceptance should be noted in the shift acceptance log, painted in the acceptance and delivery of the shift.

3. Labor protection requirements during work

3.1. During the whole working day, the drying and firing control room is obliged to be at the workplace, in the equipment service area, monitor its operation and not leave it unattended.

3.2. The operating room operator can leave his workplace only with the permission of the shift supervisor, leaving a replacement instead (instrumentation and A adjuster, mechanic for maintenance and repair of gas equipment)

3.3. During the shift, the OCPA is obliged to monitor the correctness of the drying and firing.

3.4. Monitor the presence of oil in hydraulic systems and the readings of instrumentation.

3.5. Monitor the rolling stock of the dryer and kiln. Inspect the cars entering the furnace in order to avoid possible accidents, cars with cage deviations should be "escorted" through the firing zones.

3.6. It is necessary to keep the equipment in the firing area clean, and when working on fuel oil, clean up spilled fuel oil in a timely manner.

3.7. Monitor the correct operation of the nozzles when working on fuel oil and the burners when working on gas.

3.8. Monitor the state of the charge in the firing zone relative to the axis of the burners, through the viewing eyes.

3.9. In the event of abnormal knocks, interruptions in the operation of equipment, the appearance of a burning smell, an increase in temperature, smoke in the areas of fans and fuel-burning devices, immediately inform the shift or workshop supervisor. Take all measures to eliminate, promptly call the duty personnel of the shop.

3.10. When working on oil:

check the operation of pumps, distributors, fuel oil supply hoses, return hoses, fuel filters,
control the filling of fuel oil tanks of the furnace and dryer in order to avoid spills of fuel oil.

3.11. When running on gas:

control the presence of gas contamination in the furnace and GGW zone, by smell or using a portable gas analyzer;
control gas pressure;
control the operation of gas burners;
follow the indications of control and measuring devices.

3.12. When the furnace is operating in automatic mode, it is forbidden to stand between the doors and the trolley while lifting and lowering the door.

3.13. Prevent unauthorized persons from being on the stove and dryer, as well as inside the dryer and near the entrance and exit of the stove.

4. Labor protection requirements in emergency situations

4.1. If it is necessary to carry out repair work in the dryer, work should be carried out by a team of at least two people, with a hand lamp.

4.2. Lack of lighting in the places where the fans are installed, as well as in the places of passage to them and in the dryer, can lead to accidents. You should immediately call the electrician on duty and restore normal lighting, and only after that carry out the necessary work.

4.3. The lack of air exhaust from the dryer and the ingress of flue gases from the dryer's GGW can lead to loss of consciousness and poisoning of the operating personnel with flue gases. You should call a locksmith, install belts on the exhaust fans, check for the presence of belts and turn off the burned-out heat generator.

4.4. Contamination of transborder tracks, pushers and rail tracks can lead to the failure of this equipment and the fall of cars from the tracks. It is necessary to inform the head of the shift or workshop about the cluttering of the equipment and, on their own or with the involvement of additional forces, clean it up by switching the operating mode to manual mode.

4.5. violation of the integrity of the internal chamber of the heat generator, the absence of belts on the cold air supply fans can lead to abnormal operation, which leads to smoke in the workshop.

4.6. if there is a fire, it is necessary to inform the head of the price or shift about it, call the electrician on duty to de-energize the equipment and start extinguishing it. If you cannot extinguish the fire on your own, you must call the fire brigade by calling _______.

4.7. When pushing the drying trolleys into the vestibule, one should not be in the openings between the doors and the trolleys.

4.8. In the presence of blockages on oven cars, non-standard setting of bricks, the head of the shift or workshop should be notified and this car should be loaded only after the violations have been eliminated. If the blockage occurred when the car was loaded into the furnace, it is necessary to make an entry in the shift acceptance log and "accompany" it through the firing zones, turning off each subsequent zone when pushing and turning it on again after it.

4.9. In order to avoid damage to the counterweight of the furnace located in the counterweight pit, inside the furnace tunnel, when pushing the car out, make sure that the end of the car is not above the counterweight pit.

If this violation occurs, it is necessary to manually repush the car and only then feed the car into the furnace.

4.10. If local overheating of the furnace roof and swelling of the upper metal profile is detected, immediately shut off the supply of fuel oil to the nozzles or gas to the burners, near which swelling occurs. Remove the air supply hoses to the burners from the sockets and direct them to the place of swelling to cool it. Report this to the shift or workshop supervisor and make an entry in the shift transfer log. If swelling increases, turn off the zone completely until the cause of swelling is eliminated.

4.11. Inspection of the furnace zones through the hatches of nozzles and burners, as well as through inspection hatches, should be carried out in protective goggles and overalls in order to avoid burns of the mucous membrane of the eyes with hot air and burns of the face with the release of hot fuel oil. In case of burns, rinse the eyes with a 2% solution of baking soda, apply a sterile bandage and send the victim to a medical facility.

4.12. If a flame appears on the walls of the channel due to poor atomization of fuel oil, the nozzle should be removed and the nozzles and walls of the heating channels of the nozzles should be cleaned to prevent fire.

4.13. If any dangerous situations threatening the life and health of others are identified, people should be immediately warned about the danger, removed from the danger zone, warn the shift or workshop supervisor and take measures to eliminate them.

4.14. In case of any accident, first aid should be provided to the victim, the shift or workshop supervisor and an employee of a medical institution should be called. Maintain until the end of the investigation the situation at the scene of the incident in the form in which it was at the time of the accident or accident, if this does not threaten the life and health of others and does not lead to emergency situations.

4.15. If a fire is detected on electrical equipment, call an electrician on duty to de-energize the equipment in the fire or ignition zone. Try to cut off the air supply to the place of fire (by turning off the corresponding fans), notify the shift or workshop supervisor and start extinguishing with the available fire extinguishing equipment.

5. Labor protection requirements at the end of work

5.1. Inspect the work area. Remove broken bricks, fuel oil on the furnace and spills of fuel oil in the areas of fuel oil tanks of the furnace and heat generators.

5.2. Report all observed problems to the head of the shift or workshop. Make an entry in the change log.

5.3. If the shifter does not appear, report this to the head of the shift or workshop and remain at the workplace until the order of the administration.

5.4. After the end of the shift, inspect overalls, footwear and personal protective equipment, put them in order and place in a special locker, take a shower.

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