Instructions for labor protection when working on waxing machines

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on waxing machines. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on overalls, fasten it with all buttons. Check the availability and serviceability of personal protective equipment (respirator, etc.).

2.2. Check the workplace and equipment, the serviceability of the protective earthing system, the presence and strength of fastening of fences, safety devices, interlocks, alarms, switching devices on and off, the operation of ventilation installations, the state of lighting, the serviceability of water taps, water drains, cleanliness and order at the workplace. Read the entry in the Log about the status of the equipment.

2.3. Make an entry about malfunctions in the Journal and inform the administration of the workshop, section. Do not start work until the problem is fixed.

2.4. For 10 - 15 min. before starting work, turn on the general exchange supply and exhaust ventilation, and before starting the machine, turn on the local exhaust ventilation.

3. Safety requirements during work

3.1. Before starting the machine, it is necessary to check whether any of the maintenance or repair personnel is in the danger zone of the machine and give a warning signal.

3.2. When pouring paraffin into the bath, the tap must be opened gradually to avoid burns to the body.

3.3. Pour paraffin into the bath with the general input switch turned off.

3.4. Use the lifting mechanisms of the machine when loading the paper roll.

3.5. A finished roll weighing up to 50 kg is allowed to be manually removed from the machine by two workers.

3.6. Carry out the paper web wiring while rotating the machine mechanisms manually.

3.7. Be careful and careful when pushing the rod into the paper roll, as well as when removing it from the sealed roll, so as not to injure yourself and nearby workers.

3.8. It is forbidden during the operation of the machine to pull out paper or rags that have fallen on the gear or "sprocket", remove paper from the machine, correct the paper web to avoid cutting fingers.

3.9. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways. Store fixtures and tools in designated areas.

3.10. It is forbidden to allow persons who are not related to work to the workplace, as well as to entrust the equipment to unauthorized persons.

3.11. It is forbidden to work on equipment with guards removed and faulty interlocks.

3.12. It is forbidden to carry out repairs, cleaning, adjustment, adjustment without turning off the equipment.

3.13. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and working areas of the equipment.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to eliminate the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor is buzzing, in case of vibration or increased noise level, with a sharp heating of the electric wires, the electric motor, a decrease in the number of revolutions of the electric motor shaft, sparking in electrical equipment, a break in the ground wire, stop the machine, report to the foreman about malfunctions and do not start work without his instructions.

4.3. Stop the machine and disconnect it from the electricity when:

interruption of the supply of electricity;
traumatic situation (getting hands, feet and clothes into the moving elements of the machine);
ingress of foreign objects into the equipment;
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace. Make an entry in the Log about the status of the equipment.

5.2. Check if ventilation, lighting and water are turned off.

5.3. Remove personal protective equipment and overalls, put them in a closet.

5.4. Wash your hands thoroughly with a special paste or warm water and soap.

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