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Instructions on labor protection for the sieving worker. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons under the age of 18 of any gender who have previously undergone a medical examination, as well as an introductory briefing on occupational safety and fire and explosion safety, briefing at the workplace and appropriate training in the profession in a training center, who have completed an internship under the guidance of a shift foreman or a qualified worker with work experience not less than 3 years within 12-15 shifts, having a permit for independent work, certified for safety, having a certificate for safety.

1.2. Rassevnoy is obliged to comply with the internal labor regulations of the plant, to exclude the use of alcoholic, narcotic and toxic drugs before and during work. Smoking is allowed only in specially designated areas, outside industrial buildings and structures. The employee must know and comply with the safety requirements when using the elevator. When walking on stairs, hold on to the railing. Observe safety precautions while on the territory of the plant.

1.3. When servicing screenings, a worker may be exposed to dangerous and harmful factors:

  • rotating parts of the drive and balancer;
  • moving bodies;
  • increased voltage of electric current;
  • static electricity;
  • the possibility of an explosion or fire;
  • increased noise;
  • increased dustiness.

1.4. According to the standard industry standards for the free issue of overalls and personal protective equipment, the sieving is provided:

  • cotton suit;
  • cotton helmet;
  • leather boots;
  • anti-noise headphones.

1.5. Rassevnoy works under the direct supervision of a shift foreman, clearly and promptly fulfills his orders.

1.6. To ensure fire and explosion safety, the sieving operator is obliged to monitor the operating mode of the equipment (heating temperature of the bearings, product sieving support, ingress of foreign objects, dust content, extraneous knock).

1.7. In cases of injury, the sieving operator must immediately inform the shift foreman or the head of the workshop, who is obliged to urgently organize assistance to the victim, if necessary, call an ambulance or contact the health center (tel. _______).

1.8. A traumatic event is possible:

  • when people get into the sieving movement zone;
  • in case of destruction of the working parts of the equipment due to insufficient fastening or violations during operation;
  • when cables break.

1.9. If malfunctions are detected, the sieving operator is obliged to stop the equipment and report to the shift foreman.

1.10. Rassevnoy should have practical skills in providing first aid to the victim: be able to stop bleeding, apply bandages to wounds or a burnt place, bring the victim to consciousness, and perform artificial respiration.

1.11. The employee is obliged to know and comply with the requirements of this instruction, the rules of personal hygiene, and the correct use of overalls and PPE.

1.12. The employee is responsible for violation of the requirements of this instruction in accordance with the procedure established by the Internal Labor Regulations of the plant and the current legislation.

2. Safety requirements before starting work

2.1. When starting work, the sifter must put on overalls, carefully tuck them in, avoiding hanging ends, remove the hair under the headdress, shoes should be comfortable, closed, without heels.

2.2. The employee must familiarize himself with the results of the previous shift, find out all the existing technical problems in the work, carefully inspect the workplace

2.3. Check whether there are foreign objects in the workplace, whether the passages are free, the availability of the necessary equipment, tools, devices.

2.4. External inspection to check the serviceability of the equipment, the temperature of the bearings, the presence and serviceability of the fences, the integrity of the cables and cable hangers, their termination and fastening of the bodies and balancers, the serviceability of electrical equipment, signaling equipment, electric lighting, grounding means, wires mounted on sifting.

2.5. Before starting the sifters, make sure that there are no foreign objects near the sifters and on the sifters, the fences are fixed, the doors are closed.

2.6. In the event of a malfunction, inform the shift foreman and act on his instructions.

2.7. Comply with industrial hygiene requirements at the workplace.

3. Safety requirements during work

3.1. The sieving machine must rotate evenly without knocks or bumps, the drive belts must not slip, the cables must have the same tension.

3.2. Monitor the uniform flow of the product into the receiving nozzles of the sifters and the output of the product, monitor the reliable fastening of the fabric sleeves, the tightness of their connections.

3.3. Avoid spillage of the product around the sifter, regularly clean the equipment from settled dust (during shutdown).

3.4. Do not stop the sieving, which is working normally during the run-up period, and also do not turn on the sieving again if it has not completely stopped. When knocking down from the normal course or the appearance of knocks in the sieving, it is stopped by stopping the supply of the product.

3.5. During operation, do not obstruct passages, access to control panels and exits from the premises.

3.6. During operation, remove dust from the outside, remove blockages in a timely manner. Keep the workplace in good order.

3.7. In order to avoid injury, it is impossible to be at the starts and stops of sieving in the rows between them, remove the drive guards and balancers during the sieving operation, stand on the working sieving. It is necessary to install, remove and move balancers only with the help of special carts or lifting mechanisms.

3.8. When cleaning the suction ducts, it is strictly forbidden to stand on the horizontal sections of the ducts, to attach ladders to them.

4. Safety requirements in emergency situations.

4.1. In the event of dangerous pre-emergency situations (the smell of a heated product, burning, smoke, foreign objects getting into the equipment, blockage of equipment with a product, etc.), all technological, transport and aspiration equipment must be stopped and carefully checked. It can be launched only after the causes of the problems have been identified and eliminated.

4.2. Emergencies or accidents can lead to:

  • ingress of foreign objects into the working area;
  • breakage of strands of cable suspension or loosening of its fastening;
  • loosening of body fastenings;
  • violation of tightness of joints and increased dust emission;
  • sparking or ignition of electrical equipment and wiring;
  • the appearance of extraneous knocks in the bearing assembly;
  • heating of the bearing housing;
  • support of sieving by the product;
  • increased heating of the electric motor.

4.3. In the event of an emergency, the sieving operator is obliged to stop the sieving and inform the shift foreman and take measures to eliminate the above malfunctions.

4.4. In the event of a fire or explosion, the sifter must:

  • by pressing the button of the manual fire detector (IPR) inform the duty officer about the accident;
  • by pressing the sound signal button, notify all service personnel about the accident;
  • switch off the technological, transport and aspiration equipment with the emergency stop button;
  • if necessary, proceed with the liquidation of the accident;
  • report to the fire and watch guard of the plant by phone _______;
  • start extinguishing the fire with the available fire extinguishing means;
  • if necessary, provide first aid to the victim: artificial respiration, dressing the wound, tourniquets indicating the time for bleeding and, if necessary, call an ambulance by phone 03.
  • in the event of a threat to life, leave the premises.

4.5. In case of injury or sudden illness, the victim must inform the shift foreman and contact the health center.

5. Safety requirements at the end of work

5.1. Report all detected safety violations to the shift foreman or shop manager.

5.2. At the end of the shift, the employee must tidy up his workplace, using long-handled brushes and other equipment for safe work.

5.3. Transfer the workplace, tools and fixtures to the shifter, informing him of the malfunctions that have arisen, comments during work and the measures taken to eliminate them.

5.4. Before changing into personal clothes, take a hygienic shower, put the overalls in the wardrobe.

5.5. It is not allowed to remain in the workshop or on the territory of the plant after the end of the shift without the knowledge of the shift foreman or the head of the workshop.

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