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Occupational safety instructions for galvanic equipment adjuster. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons who have undergone a medical examination, safety training, familiarization with the equipment passport (operation manual), special training and knowledge testing by a qualification commission are allowed to work on servicing and setting up galvanic equipment. Apprentices must perform work under the supervision of a highly qualified worker appointed by shop order.

1.2. All new hires are allowed to perform duties only after completing an introductory briefing on labor protection, safety training in the workplace and a two-week internship under the supervision of a highly qualified worker (assigned by order).

1.3. All workers, regardless of qualifications and length of service, are re-instructed at least every 3 months.

1.4. Unscheduled briefing is carried out when changing the rules for labor protection, the technological process, replacing or upgrading equipment, fixtures and tools, raw materials, materials, violations by workers of labor safety requirements that have led or may lead to injury, accident, fire, explosion.

1.5. Do only the work that is assigned to you by the master, and on the condition that you know the safe ways to do it.

1.6. If you notice safety violations by other workers, warn them about the need to comply with safety requirements.

1.7. Do not work near open live parts (trolleys, electrical panels, cables, etc.) until you make sure that there is no voltage on them and will not be applied before the end of work.

1.8. Work only in serviceable personal protective equipment (in neatly tucked overalls), provided for by the Model Industry Standards for this profession:

a) cotton suit with acid-resistant impregnation GOST 27.652-88;

b) leather boots GOST 12.4.137-84;

c) combined gloves GOST 12.4.010-75;

d) goggles Р.12.4.013-97;

e) rubber gloves GOST 200.10-93.

Additionally, when working on servicing galvanic lines where cyanide electrolytes are used, use:

a) protective suit L-1;

b) goggles ЗП1-80;

c) RPG-67 respirator with filter grade "B";

d) gas masks IP-4, IP-5, PMG with a box of brand "B";

e) air-breathing apparatus AHV.

1.9. Make sure that the floor in the workplace is level and non-slip, and that all hatches, trenches and openings are closed.

1.10. Do not work on faulty equipment or in the absence or malfunction of protective fences, interlocks, control buttons, grounding and grounding wire fastenings, without special clothing and personal protective equipment.

1.11. Follow the rules of personal hygiene. Do not eat in the workplace. Smoking is permitted only in strictly designated areas.

1.12. Dangerous and harmful production factors when performing work on setting up galvanic equipment are:

a) vapors of harmful chemicals:

• alkali aerosol - MPC 0,5 mg/m3;
• sulfuric acid - MPC 1,0 mg/m3;
• nitrogen oxides - MPC 5,0 mg/m3;
• hydrogen chloride - MPC 0,5 mg/m3.

b) heated parts of pipelines up to 900C;

c) sharp edges, burrs and irregularities on the surface of tools and equipment;

d) moving and rotating mechanisms of equipment;

e) moving transport;

f) the possibility of falling under the influence of electric current - from 50 to 380V;

g) noise excess - more than 80 dB;

h) illumination discrepancy - less than 200 lx;

i) non-compliance with the temperature regime:

• t = 17-18,9°C in the cold season;
• t = 20-22°C in the warm season;
• air humidity - 60-40%.

1.13. On the territory of the plant and in the workshops, follow these rules:

• internal labor regulations, work and rest regime;
• walk on sidewalks and paths specially designed for pedestrian traffic, and where there are none, on the carriageway, keeping to the left;
• be attentive to the signals of moving vehicles and do not run across the path in front of it;
• do not walk on railroad tracks;
• do not crawl under standing platforms and wagons;
• do not accelerate workshop transport carts and do not ride on them;
• use only the established passages, do not climb over conveyors, conveyors, etc.;
• if people work at a height, pass this place at a safe distance, as any object may fall from a height;
• do not stand or walk under a lifted load or in its immediate vicinity;
• do not look at electric welding with unprotected eyes; remember that eye pain may not appear immediately, but after a few hours;
• beware of gas poisoning, do not be idle near gas pipelines, gas generators, acetylene apparatus and other devices where gas can be released;
• do not touch electrical wires or other current-carrying parts, do not try to fix the malfunction of electrical wires or electrical equipment yourself, call an electrician for this purpose;
• do not turn on or stop (except in emergency cases) machines, machines and mechanisms, work on which is not entrusted to you by the administration;
• ride electric cars, tractor trailers, sit on the sides of cars, car steps, etc. prohibited;
• do not open the doors of electrical panels and other equipment;
• do not make an open fire without the permission of the administration, smoke in specially designated areas;
• do not lift the load beyond the permissible norm;

remember that it is allowed to lift a load weighing no more than:

• female adolescents - 7 kg;
• male adolescents - 16 kg;
• men - 30 kg;
• women aged 18 years and older: lifting and moving weights when alternating with other work (up to 2 times per hour) - 10 kg;
• lifting and moving weights constantly during a work shift - 7 kg;
• the value of the dynamic work performed during each hour of the work shift should not exceed 1750 kGm from the working surface;
• from the floor - 875 kgm.

1.14. Do not turn on or stop (except in emergency cases) equipment that you are not authorized to operate by the administration. Disabling electrical equipment before repairs is carried out only by electrical operating personnel.

1.15. Portable hand-held lamps used when organizing repair work on units and equipment of automatic and semi-automatic galvanic lines must be powered from the mains or from a step-down transformer no higher than 50 volts.

1.16. If any accident occurs with you or another worker, immediately notify the foreman or shop manager, provide first aid to the victim in accordance with instructions IOT-149 and go to the health center.

1.17. You should not follow the order of the foreman, if it contradicts the rules of labor protection and can lead to an accident, inform the senior foreman or the head of the workshop about this.

1.18. For failure to comply with the requirements of the instructions, you are responsible in accordance with the Internal Labor Regulations and labor legislation.

2. Safety requirements before starting work

2.1. Before starting work, receive a task from the foreman and instructions on safe ways to perform the work you receive.

2.2. If you are not working alone during setup, coordinate your actions with a partner. One of you is appointed master master.

2.3. Put on and arrange work clothes and personal protective equipment: button or tie up sleeve cuffs, put on a hat and safety glasses. It is prohibited to work in light, soft, open shoes.

2.4. Before starting adjustment work, study the operating manual, equipment passport, check and make sure (with the equipment idling):

• presence and serviceability of protective devices, interlocks, grounding and fastening of the grounding wire;
• availability and serviceability of governing bodies;
• reliability of attachment of devices and serviceability of devices;
• smooth operation of moving parts of equipment;
• absence of extraneous noise during the operation of the equipment.

2.5. Check the status of the workplace:

• ventilation operation;
• workplace lighting (local lighting voltage should not exceed 50V);
• the condition of the floor, which should be clean and dry (if the floor is doused with oil or emulsion, then sprinkle it with sawdust and remove it with a brush and dustpan);
• whether the workplace, passages and passages around it, as well as passages to electrical appliances are not cluttered (if necessary, clear the passages);
• availability and serviceability of special tools.

2.6. If there is insufficient or no lighting, request portable lamps from the technician. Study the passport for their operation. When using additional portable lamps, the voltage should be no more than 50V, and in conditions of increased gas pollution - no more than 12V.

It is forbidden to use homemade lamps.

2.7. Work at heights (above 1,3 meters) and at increased danger must be carried out according to a work permit, with a medical certificate confirming permission to work at heights. The safety belt must have tags with the inventory number and the date of the next test. All scaffolding and ladders in use must indicate the inventory number, the date of the next test, and the workshop (site).

2.8. If it is necessary to work on bathtubs, cover the bathtub with a lid or wooden flooring.

2.9. Report any malfunctions of galvanic equipment, devices, and tools you notice to the foreman, and do not begin work until they are eliminated and his instructions are given.

2.10. Before starting work, hang a poster “DO NOT TURN ON - PEOPLE WORKING” on the equipment being adjusted.

3. Labor protection requirements during work

3.1. Adjust the technological equipment in accordance with its passport and operating instructions.

3.2. Be careful, do not be distracted yourself and do not distract others from their work. Do not allow strangers into the workplace.

3.3. Adjustment of the equipment is carried out with the electric motor turned off.

3.4. Place parts and assemblies removed during setup on the floor, on flooring or in special baskets, ensuring their stability. Parts laid out in this way should not block passages and passages.

3.5. Before each time you turn on the equipment, make sure that starting the equipment does not endanger anyone.

3.6. After setting up the equipment, reinstall all removed protective shields and guards. Check whether there are any foreign objects left inside the unit.

3.7. First check that the equipment is set up correctly by external inspection. When you are sure that everything is done correctly, perform a test run of the equipment.

3.8. After setting up the equipment, perform a trial run and notify the technician.

3.9. In case of unfinished work, during one shift, inform the foreman and hang up the appropriate poster: “DO NOT TURN ON - WORK ON THE LINE.”

3.10. It is forbidden:

• work without the use of personal protective equipment, with faulty ventilation, in insufficient lighting;
• to make adjustments and measurements on the working course of the equipment;
• use random items when setting up equipment:
• use a faulty tool, device;
• touch rotating and moving parts of the equipment;
• clutter up the machine and aisles with foreign objects;
• eat at work.

4. Labor protection requirements in emergency situations

4.1. If emergency situations occur, immediately turn off the equipment and report this to the foreman or workshop manager.

4.2. If there is a power outage, turn off the equipment and notify the technician.

4.3. In the event of a fire being discovered, everyone who discovers it must:

• de-energize electrical equipment;
• immediately inform all workers and the foreman, call the fire department by phone _______ or notify the plant dispatcher by phone _______.
• take measures to call the direct manager of the workshop, section or other officials to the place of fire;
• begin to extinguish the fire using available fire extinguishing means. Remember that when extinguishing electrical equipment using carbon dioxide, powder fire extinguishers or sand, maintain a safe distance (at least 1 m) from the spray nozzle and the fire extinguisher body to live parts.

4.4. In the event of an accident, first release the victim from the traumatic factor.

Attention: when releasing the victim from the action of electric current, make sure that you yourself do not come into contact with the current-carrying part and are energized.

Tell the master. Call _______ at OOT. Provide first aid to the injured.

5. Labor protection requirements at the end of work.

5.1. Turn off equipment, power tools and electrical appliances.

5.2. Tidy up your workspace.

5.3. Remove the tool to the places provided for this.

5.4. When handing over your shift, inform the shift worker about all problems and malfunctions noticed and notify the foreman.

5.5. After the end of the working day, wash your hands with soap and take a shower.

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