Instruction on labor protection for the driver of the block control system (BSU) for units (boiler-turbine)

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Instruction on labor protection for the driver of the block control system (BSU) for units (boiler-turbine). Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. Introduction

1.1. The instruction on labor protection is the main document that establishes for workers the rules of conduct at work and the requirements for the safe performance of work.

1.2. Knowledge of the Instructions on labor protection is mandatory for workers of all categories and skill groups, as well as their immediate supervisors.

1.3. The administration of the enterprise (workshop) is obliged to create conditions at the workplace that meet the rules for labor protection, provide workers with protective equipment and organize their study of this Instruction on labor protection.

Each enterprise must develop and communicate to all personnel safe routes through the territory of the enterprise to the place of work and evacuation plans in case of fire and emergency.

1.4. Each worker must:

comply with the requirements of this Instruction;
immediately report to your immediate supervisor, and in his absence, to a higher manager about the accident that has occurred and about all violations of the requirements of the Instruction that he has noticed, as well as about malfunctions of structures, equipment and protective devices;
be aware of personal responsibility for non-compliance with safety requirements;
keep the workplace and equipment clean and tidy;
ensure the safety of protective equipment, tools, devices, fire extinguishing equipment and documentation on labor protection at their workplace.
It is forbidden to carry out orders that contradict the requirements of this Instruction and the "Safety Rules for the Operation of Electrical Installations" (PTB). - M.: Energoatomizdat, 1987.

2. General labor protection requirements

2.1. Persons not younger than 18 years of age who have passed a preliminary medical examination and who have no contraindications to perform the above work are allowed to work in this working profession.

2.2. A worker must undergo an introductory briefing upon hiring. Prior to being allowed to work independently, a worker must pass:

initial briefing at the workplace;
verification of knowledge of this Instruction on labor protection;
the current Instructions for rendering first aid to victims in connection with accidents during the maintenance of power equipment;
on the use of protective equipment necessary for the safe performance of work;
PTB for workers who have the right to prepare a workplace, carry out admission, be a foreman, observer and member of the team to the extent that corresponds to the duties of responsible PTB persons;
vocational training programs.

2.3. Admission to independent work should be issued by an appropriate order for the structural unit of the enterprise.

2.4. A newly hired worker is issued a qualification certificate, in which an appropriate entry must be made about checking knowledge of the instructions and rules specified in clause 2.2, and the right to perform special work.

The qualification certificate for on-duty personnel during the performance of official duties may be kept by the shop shift supervisor or with him in accordance with local conditions.

2.5. Workers who have not passed the knowledge test within the established time limits are not allowed to work independently.

2.6. The worker in the process of work must pass:

repeated briefings - at least once a quarter;
verification of knowledge of the Instructions on labor protection and the current Instructions for providing first aid to victims in connection with accidents during the maintenance of power equipment - once a year;
medical examination - once every two years;
checking knowledge on PTB for workers who have the right to prepare a workplace, carry out admission, be a foreman, supervisor or team member - once a year.

2.7. Persons who have received an unsatisfactory mark during the qualification test are not allowed to work independently and must undergo a second test no later than one month.

In case of violation of safety regulations, depending on the nature of the violations, an unscheduled briefing or an extraordinary knowledge test is carried out.

2.8. In the event of an accident, the worker is obliged to provide first aid to the victim before the arrival of medical personnel. In case of an accident with the worker himself, depending on the severity of the injury, he must seek medical help at a health center or provide first aid (self-help) to himself.

2.9. Each employee must know the location of the first aid kit and be able to use it.

2.10. If faulty devices, tools, and protective equipment are found, the worker must inform his immediate supervisor.

It is forbidden to work with faulty devices, tools and protective equipment.

2.11. To avoid electric shock, do not step on or touch broken, hanging wires.

2.12. Failure to comply with the requirements of the Instruction on labor protection for a worker is considered as a violation of production discipline.

For violation of the requirements of the instructions, the worker is liable in accordance with applicable law.

2.13. The following hazardous and harmful production factors may occur in the service area of the BSU operator's equipment: increased air temperature of the working area, increased noise level at the workplace.

2.14. To protect against exposure to hazardous and harmful factors, it is necessary to use appropriate protective equipment.

With an increased noise level, it is necessary to use anti-noise protective equipment (headphones, ear plugs, etc.).

At an elevated air temperature in the working area, it is necessary to turn on the existing ventilation (air conditioning) system of the control room room and bring it up to 33°C. To avoid overheating of the body, you should drink salted sparkling water.

When staying in rooms with technological equipment (with the exception of control panels), it is necessary to wear a protective helmet to protect the head from being hit by random objects.

2.15. The senior driver of the boiler and turbine shop must work in overalls and use protective equipment issued in accordance with current industry standards.

2.16. BSU driver is issued free of charge in accordance with the requirements of industry standards:

cotton suit with acid-proof impregnation or tarpaulin suit (for 12 months);
rubberized apron with a bib (for 9 months);
yuft boots on brass nails or rubber boots (for 12 months);
canvas mittens or rubber gloves (for 3 months).

When issuing a double replaceable set of overalls, the wear period is doubled.

Depending on the nature of the work and the conditions of their production, the senior engineer of the boiler and turbine shop is temporarily given additional overalls and protective equipment for these conditions free of charge.

2.17. When moving to the workplace across the territory, the BSU driver must:

walk along the paths specially designed for pedestrian traffic, while keeping to the right side (on roads where there are no pedestrian paths, you must go on the left side towards moving traffic and, when cars approach, go to the side of the road);
be attentive to the signals of moving vehicles and comply with the requirements of road and signal signs;
do not cross the road in front of moving vehicles;
not be on the tracks;
do not crawl under the wagons;
cross railway tracks only at a right angle, without standing on the rails, having previously made sure that there are no moving cars or locomotives on both sides, without crossing the track in front of a nearby rolling stock. Bypass wagons standing on the way at a distance of at least 5 m and at a right angle, pass between uncoupled wagons at a distance between them of at least 5 m;
to be guided by the sound and light alarm signals when crossing the thrust paths of loaded wagons in the area of wagon dumpers;
bypass at a safe distance places where work is carried out at height or cargo is being moved;
do not go beyond the danger zone.

3. Labor protection requirements before starting work

3.1. Before accepting a shift, the BSU driver must:

arrange the uniform. Sleeves and floors of overalls should be fastened with all buttons. Clothing must be tucked in so that there are no hanging ends or fluttering parts. Shoes should be closed and low heels;
inspect the workplace at the control room, remove objects that interfere with work;
check at the workplace for the availability and serviceability of protective equipment, an electric lamp, fire extinguishing equipment, safety posters and signs;
get acquainted with the scheme and mode of operation of the equipment, check the readings of all instrumentation;
check the cleanliness of the workplace and the absence of unauthorized persons in the area of the equipment being serviced;
check the status of protections, interlocks, ATS, the operation of automatic regulators. Test sound and light alarms;
obtain the necessary information from the person handing over the shift about the condition of the equipment;
find out what work is carried out according to orders and orders;
get acquainted with the records made during the time elapsed from the previous duty in the following journals: orders, defects, accounting for work on orders and orders;
accept reports from the linemen on the results of the inspection of the equipment;
accept the keys to the premises, instructions on labor protection, operational and other documentation from the person handing over the shift, arrange the acceptance of the shift.

3.2. It is forbidden:

test the equipment before accepting the shift;
come to work in a state of intoxication or drink alcohol during working hours;
leave the shift without registering the acceptance and delivery of the shift.

4. Labor protection requirements during work

4.1. It is forbidden to operate faulty equipment, as well as equipment with faulty or disconnected emergency shutdown devices, interlocks, protections and alarms.

In the event of deviations in the operation of the equipment from the normal mode, measures must be taken to prevent it (shutdown of faulty equipment, unloading, etc.).

4.2. Before using protective equipment, it is necessary to check their serviceability, clean and wipe off dust, check the expiration date on the stamp and make sure that the date of the next test is not overdue.

4.3. It is forbidden to touch them with hands without dielectric gloves when moistening remote triggering devices.

4.4. Prohibited during operation:

Clean fixtures and replace burnt out bulbs.
In case of insufficient illumination of the workplace and the equipment being serviced, due to the burnout of the lamps, he calls the electrician on duty, and before he arrives, he uses an electric flashlight;
allow unauthorized persons who are not related to work to enter the control room;
leave the workplace without notifying the shift supervisor of the CTC;
open the doors of electrical cabinets and shields;
engage in something during the duty that is not related to his duties (reading books, newspapers, talking with strangers, etc.).

4.5. Clearly coordinate their actions during the operations of starting and stopping the main and auxiliary equipment, "scrolling" valves, changing schemes, equipment operation and other operations with the actions of linemen in order to avoid injury.

4.6. The BSU driver is obliged to ensure that the warning posters "DO NOT START - PEOPLE WORK" are constantly posted on the control keys of the equipment under repair.

4.7. Before each start-up of the critical mechanisms of the power unit (determined by the administration of the workshop), the BSU driver must report by loudspeaker. The signal must be heard in all places of the power unit where personnel can be located.

4.8. When cleaning the devices and panels of the control room from dust, it is necessary to use only dry wiping. Do not use flammable liquids to clean the instruments.

5. Labor protection requirements at the end of work

5.1. At the end of the shift, the BSU driver must:

complete all work on switching equipment, current work (except for emergency cases) to transfer the shift to the shift;
remove the workplace and fixed equipment. To avoid fire or explosion Do not use flammable and combustible substances (kerosene, gasoline, acetone, etc.) when cleaning;
inform the receiving shift about the mode of operation of the equipment and its condition, about all the comments and malfunctions that occurred during the shift, where and in what composition the teams work on the equipment according to orders and orders;
report on the delivery of the shift to the higher duty personnel and issue operational documentation.

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