Instructions on labor protection for a baker of flour products

Free technical library

OCCUPATIONAL SAFETY AND HEALTH
Free library / Occupational Safety and Health / Standard instructions for labor protection

Instructions on labor protection for the culinary specialist of flour products. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

Comments on the article

1. General safety requirements

1.1. On the basis of this standard instruction, an instruction on labor protection is developed for the culinary specialist of flour products, taking into account the conditions of his work in a particular organization.

1.2. The culinary specialist of flour products can be affected by dangerous and harmful production factors (moving mechanisms, moving raw materials, semi-finished products, containers; increased dust content of the air in the working area; increased noise level at the workplace; reduced air mobility; increased voltage in the electrical circuit; increased level of static electricity ; sharp edges, burrs and uneven surfaces of equipment, tools, inventory, containers; physical overload).

1.3. The culinary specialist of flour products notifies his immediate supervisor of any situation that threatens the life and health of people, of every accident that occurs at work, of the deterioration of his health, including the manifestation of signs of an acute illness.

1.4. The culinary specialist of flour products should:

leave outerwear, shoes, headgear, personal items in the dressing room;
before starting work, wash your hands with soap and water, put on clean sanitary clothes, pick up your hair under a cap or scarf or put on a special hairnet;
work in clean sanitary clothing, change it as it gets dirty;
wash hands with soap after using the toilet;
in the manufacture of culinary and confectionery products, remove jewelry, watches, cut nails short and do not varnish them;
do not eat at the workplace.

2. Safety requirements before starting work

2.1. Fasten the dressed sanitary clothing with all buttons (tie ties), avoiding hanging ends of the clothing.

Do not stab clothes with pins, needles, do not keep sharp, breakable objects in the pockets of clothes.

2.2. Check the operation of local exhaust ventilation, air showering and the equipment of the workplace with the necessary equipment, inventory, fixtures and tools for work.

2.3. Prepare the workplace for safe work:

ensure the availability of free passages;
check the stability of the production table, the rack, the strength of the equipment fastening to the foundations and supports;
securely install (fix) mobile (portable) equipment and inventory on the desktop, stand, mobile cart;
it is convenient and stable to place stocks of raw materials, products, tools, fixtures in accordance with the frequency of use and spending;
check the presence and integrity of the safety grid in the loading hopper of the sifter, the operation of the blocking device;
check by external inspection:
sufficient illumination of the working surface;
the absence of hanging and bare ends of the electrical wiring;
reliability of closing all current-carrying and starting devices of the equipment;
availability and reliability of grounding connections (do not start work in the absence or unreliability of equipment grounding);
presence, serviceability, correct installation and reliable fastening of the guard of moving parts of the equipment (toothed, chain, V-belt and other gears, couplings, etc.), heating surfaces;
absence of foreign objects in and around the equipment;
availability and good condition of safety, regulation and automation devices (presence of a brand or seal; timing of branding of devices; dates of inspection of vessels operating under pressure; finding the pressure gauge needle at zero; glass integrity; no damage affecting the readings of control and measuring instruments);
absence of cracks, bulges, significant thickening of vessel walls, gaps in welds, leaks in rivet and bolted joints, gasket breaks, etc. in cooking equipment;
good condition of the floors (no potholes, unevenness, slipperiness, open ladders, open unenclosed hatches);
lack of potholes, cracks and other irregularities on the working surfaces of production tables;
serviceability of the inventory, fixtures and tools used (the surface of special containers, cutting boards, handles of scoops, spatulas, etc. must be clean, smooth, without chips, cracks and burrs).

2.4. Perform the necessary assembly of equipment, correctly install and securely fasten removable parts and mechanisms.

Check the operation of mechanical equipment, ballasts at idle.

2.5. Before putting the mixer into operation:

raise the protective cap (cover, guards) and, by turning the handwheel manually, move the kneading lever to the upper position;
press the pedal with your foot and roll the bowl onto the foundation plate of the machine. Check the reliability of the fastening of the bowl with the locking device;
make sure that the blades are securely fastened and that there is a gap between the blades, the walls and the bottom of the bowl;
check the serviceability of the blocking device that turns off the electric drive when the cover (shield) of the machine is raised;
lower the safety device and check the operation of the machine at idle speed.

2.6. When kneading liquid dough, the bowl should be loaded by 80-90%, and steep - by 50% of the bowl capacity.

2.7. Before putting the beater into operation:

install and securely fasten the tank first, and then the beater;
set the beater rotation speed;
manually turn the cover of the planetary gear and make sure that the beater does not touch the bottom and walls of the tank.

2.8. At idle, check the direction of rotation of the sifter impeller.

2.9. Before starting the operation of the dough cutting equipment, check:

serviceability of equipment and starting equipment;
availability and serviceability of: guards for rotating and moving parts of equipment; dough injection mechanisms (screw, paddle, roller) in test chambers; dividing head and cutting device of dough cutting machines; rolling rolls of seaming machines; working bodies of forming machines; electric motor drives;
serviceability of the operation of the interlock devices that turn off the electric drive when the cover of the test chamber, the shield of the dividing head, and the fence of the drive of the dough dividing machines are opened;
serviceability of electric blocking on the fences of the rolling rolls of dough-rolling machines, working bodies of dividing-rolling and forming machines;
the correct fixation of the spiral, the cleanliness of the surface of the bowl and the spiral of the dough rounder;
the correct tension of the tape on the receiving, rolling and transfer conveyors, dough-forming, dough-forming and dough-dividing machines;
availability and serviceability of the necessary equipment (scrapers, brushes, spatulas for pushing the dough).

2.10. Report all detected malfunctions of equipment, inventory, electrical wiring and other malfunctions to your immediate supervisor and start work only after they have been eliminated.

2.11. When operating electric baking ovens, gas equipment, observe the safety requirements set forth in the relevant standard labor protection instructions.

3. Safety requirements during work

3.1. Perform only the work for which he has been trained, instructed in labor protection and for which the employee responsible for the safe performance of work has been admitted.

3.2. Do not entrust your work to untrained and unauthorized persons.

3.3. Use serviceable equipment, tools, devices necessary for safe work; use them only for the work for which they are intended.

3.4. Follow the rules of movement in the premises and on the territory of the organization, use only the established passages.

3.5. Keep the workplace clean, remove spilled (spilled) products, fats, etc. from the floor in a timely manner.

3.6. Do not clutter up the workplace, aisles and entrances to it, aisles between equipment, tables, racks, aisles to control panels, knife switches, escape routes and other aisles with empty containers, inventory, excess stocks of raw materials, finished products.

3.7. Use hand protection when in contact with hot surfaces of inventory and kitchen utensils (handles of stove-top boilers, baking sheets, etc.).

3.8. Open valves, taps on pipelines slowly, without jerks and great efforts. Do not use hammers, wrenches or other objects for this purpose.

3.9. Use a specially designed tool to open the container. Do not carry out these works with a tool with burrs. When opening soft containers, direct the knife away from you.

3.10. When working with a knife, be careful to protect your hands from cuts.

During breaks in work, put the knife in a pencil case (case). Do not walk or bend over with a knife in your hands, do not carry a knife that is not in a case (pencil case).

3.11. When cutting a monolith of butter with a string, use handles, do not pull the string with your hands.

3.12. Move trolleys, mobile racks, rolling bowls in the direction "away from you".

3.13. Carry products, raw materials only in serviceable containers. Do not load containers more than the nominal gross weight.

3.14. Do not use random objects (boxes, barrels, etc.), equipment for sitting.

3.15. When preparing cleaning and disinfecting solutions:

use only detergents and disinfectants approved by the health authorities;
do not exceed the specified concentration and temperature of cleaning solutions (above 50°C);
Avoid spraying detergents and disinfectants, contact with their solutions on the skin and mucous membranes.

3.16. When working with electromechanical equipment:

comply with the safety requirements set forth in the operational documentation of equipment manufacturers;
use the equipment only for those works that are provided for in the instructions for its operation;
before loading the equipment with the product, make sure that the drive shaft rotates in the direction indicated by the arrow on its body;
warn about the upcoming start-up of the equipment to employees nearby;
turn on and off the equipment with dry hands and only with the help of the "start" and "stop" buttons;
do not touch open and unshielded current-carrying parts of the equipment, bare wires and wires with damaged insulation;
remove and install replaceable parts of equipment carefully, without great effort and jerks;
securely fasten interchangeable actuators, working bodies, tools;
load the equipment with the product evenly through the loading device, with the electric motor turned on, unless otherwise provided by the manufacturer's operating manual;
comply with equipment loading standards;
remove product residues, clean the working parts of the equipment using wooden spatulas, scrapers, etc.;
it is possible to inspect, adjust, troubleshoot equipment, install (remove) working bodies, remove a stuck product, clean equipment in use only after it has been stopped using the "stop" button, turned off by the starting device, on which the poster "Do not turn on! Work" is posted people!", and after a complete stop of the rotating and moving parts with a dangerous inertial course.

3.17. When using electromechanical equipment, it is not allowed:

work with barrier and safety devices removed from the equipment, with open doors, covers, casings;
adjust belts, drive chains, remove and install guards during equipment operation;
exceed the permissible speed of the equipment;
remove stuck product by hand;
push the product with hands or foreign objects;
transfer (move) non-stationary equipment included in the electrical network;
leave the operating equipment unattended, allow untrained and unauthorized persons to operate it;
put tools, products, containers on the equipment;
if there is voltage (shocks) on the equipment case, the casing of ballasts, extraneous noise, the smell of burning insulation, spontaneous stop or improper operation of mechanisms and equipment elements, it should be stopped (switched off) by the stop button (switch) and disconnected from the electrical network using the launcher. Report this to the immediate supervisor and do not turn it on until the malfunction is eliminated.

3.18. When operating the dough mixer:

do not load the product into the bowl, do not take temperature measurements, do not take a test sample and do not bend over the bowl while the machine is running;
roll the bowl onto the platform of the machine with the upper position of the kneading lever and with the electric motor turned off;
turn on the machine with reliable fixation of the bowl on the frame and lowered guards;
after the end of the kneading, turn off the electric motor, bring the kneading lever to the upper position, clean it from the dough, raise the protective device and roll out the bowl;
when moving the bowl, be careful, warn others about the beginning of its movement, move the bowl only in front of you;
put the bowls so that they do not block the passages and do not block access to the dough mixers;
when working with rolling bowls, periodically clean the guide grooves for the wheels.

3.19. When operating the beater:

be careful when near moving parts of the machine;
determine the readiness of the whipped products, remove the interchangeable mechanisms only when the electric motor is turned off and after the moving parts have completely stopped;

not allowed:

change the beater speed (unless otherwise specified in the manufacturer's instructions);
add product to the tank (except for machines where a loading tray is provided).

3.20. During the operation of the sifter, make sure that the hopper is constantly filled to avoid spraying the product.

3.21. Do not open the protective guards of the sifter, conveyors of dough-preparing machines.

3.22. Unload the dough from the "Mix" machines after stopping the mixer blades. Do not use the machine for a short time to do this.

3.23. Close the cap on the ammonium storage container.

3.24. To break eggs, use a special tool. Do not break eggs with a knife.

3.25. Carry egg disinfectant bottles with two people.

3.26. Store the disinfectant solution for eggs in a closed container in a strictly defined place.

3.27. During the operation of the dough cutting equipment:

when loading dough into dough dividers, monitor its uniform distribution in the funnel, avoid overfilling it;
monitor the serviceability of the locking devices of the equipment;
if necessary, push the dough into the working chamber of the dough divider and other forming machines with the electric motor turned off, using wooden spatulas specially designed for this;
be careful when removing pieces of dough from the pallet of dough dividers, remove them, and also regulate the productivity of the equipment and the weight of pieces of dough on the dough divider only during its stop;
the feeding of pieces of dough into the seaming machine is carried out only by means of a conveyor. Do not take pieces of dough from the rounder spiral while walking.

4. Safety requirements in emergency situations

4.1. In the event of equipment breakdowns that threaten an accident at the workplace or in the workshop: stop its operation, as well as the supply of electricity, water, raw materials, products, etc. to it; report on the measures taken to the immediate supervisor (the employee responsible for the safe operation of the equipment) and act in accordance with the instructions received.

4.2. In an emergency: notify the surrounding people of the danger, report to the immediate supervisor about the incident and act in accordance with the emergency response plan.

4.3. If you smell gas in a room where gas equipment is not installed:

warn employees in the room about the inadmissibility of using open fire, smoking, turning on and off electric lighting and electrical appliances;
open windows (windows, transoms) and ventilate the room;
inform the administration of the organization about this, and, if necessary, call the workers of the emergency gas service.

4.4. If during the work the workplace is contaminated with fats or spilled powdery substances (flour, starch, etc.), work should be stopped until the pollutants are removed.

4.5. Remove grease spilled on the floor with rags or other grease-absorbing materials. Wash the contaminated area with a heated solution of soda ash and wipe dry.

4.6. To remove spilled dusty powdery substances, wear goggles and a respirator. Carefully remove a small amount of them with a damp cloth or vacuum cleaner.

4.7. In case of fire, do not fill with water. Stop heating it and cover it with a lid or other object (thick cloth) that prevents air from entering the combustion zone.

4.8. In case of injury, poisoning and sudden illness, the victim should be provided with first (pre-medical) aid and, if necessary, his delivery to a healthcare facility should be organized.

5. Safety requirements at the end of work

5.1. Before cleaning the working parts of the dough mixing machine and dough divider, dough-forming and dough-forming machines, dough rounder (spiral bowl), conveyors from dough, turn off and reliably de-energize the equipment using a circuit breaker or a device that replaces it and prevents accidental start, hang a poster on the starting device "Do not turn on! Work People!".

5.2. Dismantle, clean and wash equipment: mechanical - after stopping moving parts with inertial motion, thermal - after complete cooling of heated surfaces.

5.3. Clean the equipment from flour dust with a brush or vacuum cleaner. Do not use metal objects for this purpose.

5.4. At the end of the work, wash the bowl and the kneading lever with the blade of the dough mixing machine with hot water (not exceeding the permitted temperature) and wipe dry. Clean the bed and other parts with a brush from flour dust and wipe with a damp cloth.

5.5. Do not clean up garbage, waste directly with your hands, use brushes, scoops and other devices for this purpose.

5.6. Close the valves (taps) on the cold and hot water pipelines.

We recommend interesting articles Section Standard instructions for labor protection:

▪ Pioneer camp guard. Standard instruction on labor protection

▪ Installer of prefabricated culverts on highways. Standard instruction on labor protection

▪ Working on sewing machines. Standard instruction on labor protection

See other articles Section Standard instructions for labor protection.

Read and write useful comments on this article.

<< Back

Latest news of science and technology, new electronics:

Artificial leather for touch emulation 15.04.2024

In a modern technology world where distance is becoming increasingly commonplace, maintaining connection and a sense of closeness is important. Recent developments in artificial skin by German scientists from Saarland University represent a new era in virtual interactions. German researchers from Saarland University have developed ultra-thin films that can transmit the sensation of touch over a distance. This cutting-edge technology provides new opportunities for virtual communication, especially for those who find themselves far from their loved ones. The ultra-thin films developed by the researchers, just 50 micrometers thick, can be integrated into textiles and worn like a second skin. These films act as sensors that recognize tactile signals from mom or dad, and as actuators that transmit these movements to the baby. Parents' touch to the fabric activates sensors that react to pressure and deform the ultra-thin film. This ... >>

Petgugu Global cat litter 15.04.2024

Taking care of pets can often be a challenge, especially when it comes to keeping your home clean. A new interesting solution from the Petgugu Global startup has been presented, which will make life easier for cat owners and help them keep their home perfectly clean and tidy. Startup Petgugu Global has unveiled a unique cat toilet that can automatically flush feces, keeping your home clean and fresh. This innovative device is equipped with various smart sensors that monitor your pet's toilet activity and activate to automatically clean after use. The device connects to the sewer system and ensures efficient waste removal without the need for intervention from the owner. Additionally, the toilet has a large flushable storage capacity, making it ideal for multi-cat households. The Petgugu cat litter bowl is designed for use with water-soluble litters and offers a range of additional ... >>

The attractiveness of caring men 14.04.2024

The stereotype that women prefer "bad boys" has long been widespread. However, recent research conducted by British scientists from Monash University offers a new perspective on this issue. They looked at how women responded to men's emotional responsibility and willingness to help others. The study's findings could change our understanding of what makes men attractive to women. A study conducted by scientists from Monash University leads to new findings about men's attractiveness to women. In the experiment, women were shown photographs of men with brief stories about their behavior in various situations, including their reaction to an encounter with a homeless person. Some of the men ignored the homeless man, while others helped him, such as buying him food. A study found that men who showed empathy and kindness were more attractive to women compared to men who showed empathy and kindness. ... >>

Random news from the Archive

Navigator Garmin Speak 22.10.2017

Garmin has introduced its new product called Speak. This is a compact device for motorists, which is a kind of hybrid of a navigator and a smart assistant.

A novelty for many users will not be able to become a full-fledged replacement for the navigator, since the device's display has a diagonal of only 0,78 inches with a resolution of 144 x 64 pixels (OLED panel).

But besides the navigation functions, Speak can do much more, since the Alexa voice assistant is integrated into it, and its capabilities are very wide. That is, the device can tell the news, the weather, answer various questions, place an order for some product in some store, and so on. In addition, through Speak, you can remotely control smart home systems. For example, turn on the electric kettle or coffee maker 10 minutes before arriving home.

Unfortunately, the Garmin novelty does not have a battery, so it will have to be connected via a cable. The cost of the device is $150.

Other interesting news:

▪ Soft power

▪ Car video camera 360 M600 Dash Cam

▪ Flyback without optocoupler Maxim Integrated MAX17690

▪ Philips Hue motion sensor controls lights

▪ Free encrypted iPhone calls

News feed of science and technology, new electronics

Interesting materials of the Free Technical Library:

▪ site section Tone and volume controls. Article selection

▪ article Up the stairs leading down. Popular expression

▪ article What could the machine gun of 1912, considered the world's first computer game, do? Detailed answer

▪ article Working with bitumen electric heater. Standard instruction on labor protection

▪ article Expanding the possibilities of a light-dynamic installation. Encyclopedia of radio electronics and electrical engineering

▪ article Power supply, 13,8 volts 20-25 amperes. Encyclopedia of radio electronics and electrical engineering

Leave your comment on this article:

All languages of this page

Home page | Library | Articles | Website map | Site Reviews