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High Power Triac Regulator

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Encyclopedia of radio electronics and electrical engineering / Regulators of current, voltage, power

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I offer a simple triac regulator, which I have been using for more than a year. It can be used, for example, to control an instantaneous water heater, a powerful collector electric motor, a welding machine, an electric furnace. The controller circuit is shown in fig. 1. The TS1-132-50 triac was used as a power switch VS6, capable of switching loads up to 8 kW.

High Power Triac Regulator

The triac control unit contains a pulse generator based on a unijunction transistor VT1. With the help of a variable resistor R3, the pulse delay is adjusted relative to the moment when the mains voltage passes through zero, which changes the triac switching angle and the power delivered to the load. Transistor VT2 serves as an amplifier for the power of pulses that open the triac. Transformer T1 is made on an annular magnetic circuit of size K20x12x6 made of ferrite 2000NM. Its primary winding (I) contains 60 turns of PELSHO 0,1 wire, the secondary (II) - 40 turns of PELSHO 0.2 wire. The windings must be reliably insulated from each other. The insulation must be designed for a voltage of at least 300 V. The control unit is powered from the mains through quenching resistors R1. R2 and diode bridge VD1. The voltage rectified by the bridge is stabilized by the zener diodes VD2 and VD3.

The triac should be placed on a heat sink with an area of ​​at least 300 cm2, other elements of the cooling device are not required.

Instead of a TC132-50-6 triac, two T132-50-11 trinistors can be installed. connecting them in anti-parallel, as shown in Fig. 2. Transformer T1 in this case must have two identical secondary windings.

High Power Triac Regulator

Since the triac (trinistor) regulator creates radio interference, it is recommended to shield it well and connect it to the network through a filter (see the diagram in Fig. 3).

High Power Triac Regulator

The magnetic circuit of the inductor L1 - W 12x15 from ferrite 2000NM. The windings contain 15 ... 20 turns of wire, the cross section of which is selected based on the load power, and its insulation must withstand the full mains voltage. For the best noise suppression, both windings are wound simultaneously with a wire folded in half. Capacitors C1-C3 - MBGP or another type, rated for a voltage of at least 400 V.

Author: V.Sorokoumov, Sergiev Posad, Moscow region.

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Valera
An excellent circuit, I tried T-132-50 thyristors as a power switch, MPPT 40-10 thyristor assemblies, they work perfectly, to obtain maximum power in the load, the selection of resistor R4 is required. Base 1 of the transistor kt 117a must be connected to a 6 ohm resistor R75, and base 2 to a 5 ohm resistor R680. The primary winding of the transformer T1 was wound with a palsho wire with a diameter of about 0,13 mm over copper, the secondary 0,25 mm, so that it was available. When used with a flowing water heater, you can put R1 in the open circuit - a diode bridge kts 407, a programmer or a temperature sensor.


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