Instructions for labor protection when working on a crucible gilding press such as FOMM, KRAUSE, BAER, YAWA, etc.

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on a crucible gilding press such as FOMM, KRAUSE, BAER, YAWA, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare all necessary equipment and tools for work. Check their correctness. Remove all unnecessary items from the machine (oil cans, rags, etc.).

2.4. Check the serviceability of the machine, turning on and off devices, brakes and locking operation by turning the safety bar (when the safety device is triggered, the crucible must stop at a distance of at least 5 cm from the printing plate), heating elements and thermostat, the presence and rigidity of fastening of the flywheel guards, belt transmission, gears and push-button control; the correctness and reliability of fastening the stamp to the plate, the presence of protective grounding, cleanliness and order in the workplace.

2.5. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.6. Check and adjust workplace lighting.

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to work.

3.2. Before starting the machine, check that no service or maintenance personnel is in the danger area.

3.3. Before starting the machine, give a warning signal, and then

3.4. make a few revolutions, making sure that the machine operates normally.

3.5. Side tables must be installed at a distance of at least 5 cm from the moving crucible.

3.6. While the machine is running, it is prohibited:

to correct a folder, postcard and other products incorrectly placed on the taler of the press;
remove the folder (product) from the thaler when it moves into the embossing zone;
change the installed stops on the bottom plate;
apply paint to rollers or fill foil;
adjust, lubricate, clean and troubleshoot the machine;
wipe stamps (printed form);
work sitting and engage in extraneous conversations;
stand close to the guards of the machine and lean on them, touch the moving parts of the machine, stick your hands into the danger zone, i.e. for the guard rail;
leave the workplace;
lift binding covers, covers, paper, etc. that have fallen under the press;
wash or remove dirt from the foil rollers, clean the foil machine.

3.7. When the electric motor of the press is on, it is prohibited:

pull out the upper taler and check with your hands the strength of the stamp on the upper plate;
carry out gluing (seasoning) on the bottom plate and adjust its extreme position;
install foil rolls on holders and adjust the amount of foil feed;
feed paint into the ink box and adjust the thickness of the paint layer with screws;
adjust the amount of axial movement of the grinding cylinders;
clean, lubricate the press and troubleshoot.

3.8. It is forbidden:

emboss on damp and tacky folders and other products;
use different kinds of shields, boxes instead of special, serviceable, stable substrates;
work on faulty equipment, with faulty locks;
remove or disable photocells designed for hand safety;
leave tools and foreign objects on the taler;
work with a hot stamp without gloves.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the press, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (feeling of current) is detected on the metal parts of the press, the electric motor hums, in case of noise and vibration, with a sharp heating of the electric wires, the electric motor, a decrease in the number of revolutions of the electric motor shaft, sparking in the electrical equipment, a break in the ground wire, turn off the equipment, report the malfunction to the foreman and do not start work without his instructions.

4.3. Stop the equipment and disconnect it from the mains when:

interruption of the supply of electricity;
traumatic situation (getting hands, feet, clothes into the moving elements of the machine);
ingress of foreign objects into the equipment;
poor fastening of the nibbling knife;
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices;
uneven movement of the hydraulic cylinder piston.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace. Make an entry in the Log about the status of the equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

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