Instructions for labor protection when working on a die-cutting press PVE-2 for cutting labels

Free technical library

OCCUPATIONAL SAFETY AND HEALTH
Free library / Occupational Safety and Health / Standard instructions for labor protection

Instructions for labor protection when working on a die-cutting press PVE-2 for cutting labels. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

Comments on the article

Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order. Prepare the necessary equipment and tools.

2.2. Inspect equipment and work area. Check for correctness:

all parts of the press, their interaction;
stop and start devices (limit switch, start buttons);
ground wire and contact connection;
fences on the cutting mechanism.

2.3. Check the operation of the press at idle.

2.4. Report all identified problems to the work manager and do not start work until they are eliminated.

3. Safety requirements during work

3.1. Before starting the press, make sure that there are no workers in the danger zone, as well as tools, oilers, rags, etc. left on the press and guards.

3.2. Maintain cleanliness and order around the press.

3.3. Before starting work, turn on the press by pressing the automatic switch and after the "power" light comes on, turn on the hydraulic station by pressing the "pump" button.

3.4. After placing the blanks in the feed tray (until it is fully loaded), press the "pump" and "start" buttons simultaneously. The buttons must be kept pressed until the end of the cutting and the start of moving the movable plate to its original position (up).

3.5. The press is ready for work again after moving the plate to its original position and stopping.

3.6. A stamp with a knife for cutting products must be rigidly attached to the front wall of the cutting mechanism with bolts.

3.7. Systematically observe the presence of oil in the tank through the viewing window of the front wall of the frame. If the oil level drops below the oil dipstick mark, add oil to the tank.

3.8. A complete change of oil in the tank of the hydraulic station with cleaning of the tank from dirt should be carried out at least once every 6 months.

3.9. Fill oil into the tank with the press turned off through the filter mesh in the tank filler neck. After the first starts of the hydraulic system, carry out several idle working strokes of the pusher to fill the hydraulic cylinder and oil line with oil and remove air from the system.

3.10. After filling the tank, the filler neck must be carefully closed.

3.11. Regularly check the condition of the nibbling knife and its tightness.

3.12. When cutting products of complex shapes, before starting work, install a marzan on a movable plate, fixing it with a screw.

3.13. The cleaning of the press and the nibbling knife, adjustment, as well as lubrication of the press mechanisms should be carried out with the press turned off.

3.14. It is forbidden during the work of the press:

touch the moving parts of the equipment, stick your hands into the danger zone;
remove jammed workpieces, finished products and cuttings of workpieces during die cutting.

3.15. It is forbidden to work on equipment with guards removed and faulty interlocks.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the press, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (feeling of current) is detected on the metal parts of the press, the electric motor hums, in case of noise and vibration, with a sharp heating of the electric wires, the electric motor, a decrease in the number of revolutions of the electric motor shaft, sparking in the electrical equipment, a break in the ground wire, turn off the equipment, report the malfunction to the foreman and do not start work without his instructions.

4.3. Stop the equipment and disconnect it from the mains when:

interruption of the supply of electricity;
traumatic situation (getting hands, feet, clothes into the moving elements of the machine);
ingress of foreign objects into the equipment;
poor fastening of the nibbling knife;
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices;
uneven movement of the hydraulic cylinder piston.

4.4. In case of injury, it is necessary first of all to free the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace. Make an entry in the Log about the status of the equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

We recommend interesting articles Section Standard instructions for labor protection:

▪ Knitter of knitwear, linen. Standard instruction on labor protection

▪ Erector of steel and reinforced concrete structures. Standard instruction on labor protection

▪ Finisher working on boards on drum polishing machines. Standard instruction on labor protection

See other articles Section Standard instructions for labor protection.

Read and write useful comments on this article.

<< Back

Latest news of science and technology, new electronics:

Artificial leather for touch emulation 15.04.2024

In a modern technology world where distance is becoming increasingly commonplace, maintaining connection and a sense of closeness is important. Recent developments in artificial skin by German scientists from Saarland University represent a new era in virtual interactions. German researchers from Saarland University have developed ultra-thin films that can transmit the sensation of touch over a distance. This cutting-edge technology provides new opportunities for virtual communication, especially for those who find themselves far from their loved ones. The ultra-thin films developed by the researchers, just 50 micrometers thick, can be integrated into textiles and worn like a second skin. These films act as sensors that recognize tactile signals from mom or dad, and as actuators that transmit these movements to the baby. Parents' touch to the fabric activates sensors that react to pressure and deform the ultra-thin film. This ... >>

Petgugu Global cat litter 15.04.2024

Taking care of pets can often be a challenge, especially when it comes to keeping your home clean. A new interesting solution from the Petgugu Global startup has been presented, which will make life easier for cat owners and help them keep their home perfectly clean and tidy. Startup Petgugu Global has unveiled a unique cat toilet that can automatically flush feces, keeping your home clean and fresh. This innovative device is equipped with various smart sensors that monitor your pet's toilet activity and activate to automatically clean after use. The device connects to the sewer system and ensures efficient waste removal without the need for intervention from the owner. Additionally, the toilet has a large flushable storage capacity, making it ideal for multi-cat households. The Petgugu cat litter bowl is designed for use with water-soluble litters and offers a range of additional ... >>

The attractiveness of caring men 14.04.2024

The stereotype that women prefer "bad boys" has long been widespread. However, recent research conducted by British scientists from Monash University offers a new perspective on this issue. They looked at how women responded to men's emotional responsibility and willingness to help others. The study's findings could change our understanding of what makes men attractive to women. A study conducted by scientists from Monash University leads to new findings about men's attractiveness to women. In the experiment, women were shown photographs of men with brief stories about their behavior in various situations, including their reaction to an encounter with a homeless person. Some of the men ignored the homeless man, while others helped him, such as buying him food. A study found that men who showed empathy and kindness were more attractive to women compared to men who showed empathy and kindness. ... >>

Random news from the Archive

flower mask 28.03.2021

Dutch designer Marianne do Groot, known online as Marie Bee Bloom, has created a disposable biodegradable protective mask that is a container for germinating flower seeds.

The material for such a mask is made from a mixture of rice, water and natural starch.

Between layers of biodegradable fabric, Marianne placed flower seeds. These masks cost $3,5 each.

“Anyone who uses masks with such a beautiful name will be able to grow flowers on a balcony, in a garden or in a planter in a room without spending money on purchasing seedlings or seeds,” the author of the idea wrote.

However, doctors have already warned residents of the country that rice paper has never been tested as a means of personal protection, so it is not clear whether the mask will protect against coronavirus.

Other interesting news:

▪ The glaciers of the Arctic are filled with life

▪ Tesla Rodster will bring terrestrial bacteria to Mars

▪ Feed the cows rapeseed

▪ Phone key

▪ Adata SD600 SSD

News feed of science and technology, new electronics

Interesting materials of the Free Technical Library:

▪ section of the website Basics of First Medical Aid (BFA). Selection of articles

▪ article Not one iota. Popular expression

▪ article What is a dispute? Detailed answer

▪ article Nightshade bittersweet. Legends, cultivation, methods of application

▪ article Welding kid. Encyclopedia of radio electronics and electrical engineering

▪ article Glass stitched with arrows. Focus Secret

Leave your comment on this article:

All languages of this page

Home page | Library | Articles | Website map | Site Reviews