Instructions for labor protection when working on high-frequency installations for the manufacture of binding covers

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on high-frequency installations for the production of binding covers. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack).

1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee.

1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (keep tools and tools in specially designated places).

1.21. Perform only the work assigned by the head. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace.

1.22. It is forbidden to be in the production room after the end of work.

1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.24. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment.

2.3. Inspect equipment and work area. Prepare the necessary devices and tools for work, check their serviceability.

2.4. Check the serviceability of the equipment, including, switching off and braking devices, the presence and strength of the fastening of fences, the reliability of the functioning of safety devices, interlocks, the presence of protective grounding, cleanliness and order at the workplace. Remove unnecessary items from the equipment (oil cans, rags, etc.).

2.5. Check and adjust workplace lighting.

2.6. Check whether the local exhaust and general supply and exhaust ventilation systems are turned on (ventilation should be turned on 10 - 15 minutes before starting work).

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Before turning on the high-frequency installation, check the serviceability of the grounding system and local ventilation, the locking device, close all doors and openings of enclosing and shielding devices, turn on the cooling of the generator lamp, and if there is water cooling, check whether water flows well through the water cooling system, turn on the installation, check operation of measuring instruments (ammeters, voltmeters).

3.2. Work on setting up, adjusting and repairing high-frequency installations is carried out by specialists, with a mandatory mark in the Equipment Technical Condition Log.

3.3. Electricians servicing high-frequency installations must have a qualified group of at least third, and welders - no lower than second. Electricians supervise the technical condition of installations, turn them on at the beginning of the shift, and eliminate all problems at the request of welding workers.

3.4. Work on setting up and adjusting high-frequency installations with permanent barriers removed is carried out by adjusters and electricians only with the permission of the workshop manager, who is obliged to: personally check the need and feasibility of removing the barriers and breaking the lock; appoint those responsible for carrying out this work and determine together with them measures to ensure complete labor safety.

3.5. Work on setting up and adjusting high-frequency installations is carried out by at least two specialists, one of whom must have a qualification group of at least three.

3.6. Constantly monitor the serviceability of the mechanical or electrical interlocks on the enclosure doors, as well as the water cooling interlocks.

3.7. When working, you should use personal protective equipment (rubber apron, dielectric rubber mat, etc.).

3.8. It is forbidden:

work on the installation with ineffective or inactive cooling of the generator lamp, without guards, if the shielding and locking are broken;
change lamps in the generator and rectifier, as well as fuses when the installation is connected to the mains (they can be changed after disconnecting the installation from the mains and after discharging the capacitor);
touch the press plates of the high-frequency installation when the power supply is turned on;
work on a high-frequency installation if frequent short circuits occur, accompanied by blown fuses or tripped circuit breakers, as well as when folders catch fire;
turn on "heating" in the absence of loading under the stamp;
work on installations if the signal lights do not light up (green - indicating that the installation is ready for operation, red - signaling the appearance of HDTV in the press);
when the installation is automatically turned off, turn it on again until the causes of the shutdown are identified and eliminated;
When laying or removing products from under the slabs on foot presses, leave your foot on the pressure pedal.

4. Safety requirements in emergency situations

4.1. In the event of a fire or a fire, employees must immediately call the fire brigade, inform the work manager and proceed to extinguish the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. Disconnect the equipment from the network, stop working and notify the workshop administration in case of equipment malfunction, if there is a smell of burning and smoke in electrical equipment, if foreign objects get into it.

4.4. In the event of a power outage, vibration or increased noise levels, a sharp heating of the electric motor, a significant decrease in the number of revolutions of the motor shaft, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Remove workplace. Turn off equipment.

5.2. Take off your overalls, put them in the closet.

5.3. Wash hands and face with warm soapy water.

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