Labor protection instructions for manual metal processing

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection in manual metal processing. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals at least 16 years of age who have undergone appropriate training, instructions on labor protection, a medical examination and have no contraindications for health reasons are allowed to independently work on manual metal processing.

Students from the 5th grade who have been instructed in labor protection and a medical examination are allowed to work on manual metal processing under the guidance of a teacher (teacher, master).

1.2. Students must comply with the rules of conduct, the schedule of training sessions, the established modes of work and rest.

1.3. During manual processing of metal, the following hazardous production factors may be exposed to workers:

injury to hands when working with a faulty tool;
injury by metal fragments during its processing.

1.4. When manually processing metal, the following overalls and personal protective equipment should be used: cotton robe, beret, gloves, goggles.

1.5. The training workshop should have a medical kit with a set of necessary medicines and dressings for first aid in case of injuries.

1.6. Students are required to comply with fire safety rules, know the location of primary fire extinguishing equipment. The training workshop should be provided with primary fire extinguishing equipment: a chemical foam fire extinguisher, a carbon dioxide fire extinguisher and a box of sand.

1.7. In case of an accident, the victim or eyewitness of the accident is obliged to immediately inform the teacher (teacher, foreman), who informs the administration of the institution about this. If the equipment or tool malfunctions, stop work and inform the teacher (teacher, master) about this.

1.8. Students must follow the order of work, the rules of personal hygiene, keep the workplace clean.

1.9. Students who have failed to comply with or violate the instructions for labor protection are held accountable and all students are given an unscheduled briefing on labor protection.

2. Safety requirements before starting work

2.1. Put on overalls, ventilate the training workshop.

2.2. Check the serviceability of the tool and put it in its place.

2.3. When cutting metal, wear goggles and check for a protective mesh on the workbench.

2.4. Check the condition of the vise (the jaws of the vise must be firmly fixed, their notch is not worked out).

2.5. Remove everything unnecessary from the workplace.

3. Safety requirements during work

3.1. Securely clamp the workpiece in a vise. Lower the vise lever smoothly so as not to injure your hands.

3.2. Work should only be carried out with proper tools.

3.3. To avoid injury, make sure that:

the surface of the strikers of the hammers, the sledgehammer was convex, not knocked down;
tools with pointed ends-shanks (files, etc.) were equipped with wooden, tightly fitted handles of the established shape, without chips and cracks, with metal rings;
percussion cutting tools (chisel, beard, center punch, kreysmeysel, etc.) did not have a knocked down surface;
the chisel had a length of at least 150 mm, and its drawn part was 60-70 mm;
when working with files, the fingers were on the surface of the file;
when cutting metal, a protective metal mesh with cells of no more than 3 mm or an individual screen was installed.

3.4. To avoid injury, do not check the quality of the sawn surface with your fingers.

3.5. Hold the sheet metal workpiece cut off when cutting with scissors with a hand in a mitten.

3.6. Use locksmith tools only for their intended purpose.

3.7. Do not use wrenches with a larger opening than the nut, do not extend the wrench handle by overlapping (grabbing) two wrenches.

4. Safety requirements in emergency situations

4.1. If the working tool fails, stop working and inform the teacher (teacher, master) about this.

4.2. In case of injury, inform the teacher (master, teacher) about this, who will provide first aid to the victim, if necessary, send him to the nearest medical institution and inform the administration of the institution.

4.3. In the event of a fire, immediately evacuate students from the premises of the training workshop, report the fire to the administration of the institution and the nearest fire station and proceed to extinguish the fire using primary fire extinguishing equipment.

5. Safety requirements at the end of work

5.1. Tidy up tools and workstation. Do not blow off chips and sawdust with your mouth and do not brush it off with your hand, but use a sweeping brush for this purpose.

5.2. Carry out wet cleaning and ventilate the training workshop.

5.3. Remove protective clothing and wash hands thoroughly with soap and water.

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