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OCCUPATIONAL SAFETY AND HEALTH
Instructions on labor protection when working on cardboard cutting machines. Full Document
Occupational Safety and Health / Standard instructions for labor protection Safe Operation 1. General requirements for labor protection 1.1. Persons at least 18 years of age who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months. 1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace. 1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing. 1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety. 1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited. 1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences. 1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages. 1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards. 1.9. Each employee needs:
1.10. It is allowed to store and eat food only in established and equipped places. 1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment. 1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch. 1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately. 1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises. 1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and the working area of the equipment. 1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels. 1.17. Do not use lubricants for washing hands. 1.18. Finished products should be stacked carefully, on racks with a height of no more than 1,6 m from the floor (including the height of the rack). 1.19. It is forbidden to use faulty racks (pallets): with a faulty coating, with broken legs, etc., lean racks (pallets) against the machine frame or wall, as well as put them on the end, transfer, stack and disassemble the racks from a stack by one employee. 1.20. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways (store fixtures and tools in specially designated places). 1.21. Carry out only the work assigned by the administration. It is forbidden to entrust the equipment to another person and to allow persons who are not related to the assigned work to the workplace. 1.22. It is forbidden to be in the production room after the end of work. 1.23. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault. 1.24. The control of the implementation of this instruction is assigned to the head of the department. 2. Safety requirements before starting work 2.1. Put on your uniform, put it in order. 2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any comments, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician) about the health of the equipment. 2.3. Inspect equipment and work area. Prepare the necessary devices and tools for work, check their serviceability. 2.4. Check the serviceability of the equipment, including, switching off and braking devices, the presence and strength of the fastening of fences, the reliability of the functioning of safety devices, interlocks, the strength of fastening of circular knives, the presence of protective grounding, cleanliness and order at the workplace. Remove unnecessary items from the equipment (oil cans, rags, etc.). Check if the ventilation system is turned on (ventilation should be turned on 10 - 15 minutes before starting work). 2.5. Check and adjust workplace lighting. 2.6. Notify the work manager of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master. 3. Safety requirements during work 3.1. When installing knives, be careful not to cut your hands. 3.2. Circular knives should be stored only in a special locker (box). 3.3. When starting the machine for a working stroke, give a warning signal. 3.4. Clean the knife rollers with special brushes (ruffs) on a long handle. 3.5. To tension and remove the springs of the cardboard guide rollers, use a special hook. 3.6. It is forbidden:
3.7. Rags and paper impregnated with detergents and lubricants should be placed in tightly closed metal boxes. 4. Safety requirements in emergency situations 4.1. In case of fire, immediately turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to eliminate the fire using the available fire extinguishers. 4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the electric motor is buzzing, the ground wire is broken, immediately turn off the equipment, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions. 4.3. Disconnect the equipment from the network, stop working and notify the workshop administration in case of equipment malfunction, if there is a smell of burning and smoke in electrical equipment, if foreign objects get into it. 4.4. In the event of a power outage and vibration or noise, turn off the equipment. 4.5. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the manager, save the traumatic situation until the causes of the incident are investigated. 5. Safety requirements at the end of work 5.1. Remove workplace. Turn off equipment. 5.2. Take off your overalls, put them in the closet. 5.3. Wash hands and face with warm soapy water.
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