Instructions for labor protection when working on digital printing machines such as XEIKON-DCP / 32 D, etc.

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions for labor protection when working on digital printing machines such as XEIKON-DCP / 32 D, etc. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. All types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, instructions for the operation and maintenance of the machine, labor and production discipline, work and rest schedule, all requirements for labor protection, safe work, industrial sanitation, fire safety, electrical safety, safety signs indicated on sections and blocks of the machine.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is forbidden to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. It is forbidden to clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a common switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. Each employee is responsible for compliance with the instructions, industrial injuries and accidents that occurred through his fault, in accordance with applicable law.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on your uniform, put it in order. It is forbidden to wear clothes made of synthetic materials.

2.2. Familiarize yourself with the entries in the Journal of the technical condition of the equipment. In case of any remarks, do not start work until the troubleshooting and a note in the Journal (adjuster, electrician, electronics) about the health of the equipment.

2.3. Conduct an external inspection of the workplace:

make sure there is sufficient lighting;
make sure that there are no foreign objects on the machine, on the steps, on the fences, under the feet;
check the reliability of the equipment connection, the fixation of the connecting plugs and connecting cables (to avoid heating or sparking); cables must be laid in channels (or must be fenced) and not have visible damage;
check the tightness of the fluid supply to the cooling system; if there is leakage, call a service engineer, and after eliminating the defect, immediately wipe up spilled liquids.

2.4. Prepare all necessary devices and tools for work, personal protective equipment, check their serviceability.

2.5. According to computer data, check the readiness of the machine for operation, the serviceability of the locks. Pay special attention to the operation of the switching, switching off and braking devices.

2.6. Check if the ventilation system is turned on. Ventilation should be turned on for 10 - 15 minutes. before starting work.

2.7. Immediately inform the supervisor of the noticed shortcomings and malfunctions at the workplace and do not start work until the troubleshooting and permission of the master.

3. Safety requirements during work

3.1. Perform only the work assigned by the head.

3.2. It is forbidden to allow persons who are not related to the assigned work to the workplace, to entrust the equipment to another person.

3.3. When repairing equipment, carrying out preventive maintenance, it is necessary to make an entry in the Journal of the technical condition of the equipment. Persons who carried out repairs and preventive maintenance are required to make an entry in the Journal allowing them to start work.

3.4. During the preparation of the machine for work, before each start-up and during operation, check that no one is in the danger zone of the machine.

3.5. To stop the machine in an emergency, use the "Stop" keys (red) located on the paper preparation console and the receiving section. The "Stop" key does not release the machine from tension.

3.6. The machine is equipped with movable and fixed guards, as well as safety devices equipped with limit switches (protective guards, doors), when triggered, the machine stops in emergency mode and cannot be turned on until the protective functions are restored. Schemes of protective barriers and safety devices are given in the appendix to the operating instructions. Do not disable safety devices.

3.7. Before carrying out maintenance and repair work on the printing sections of the machine, on the modules for preparing paper, fixing the toner, glossier, on the receiving section, and other units, it is necessary to stop the machine and disconnect it from the mains using the main switch and the switchboard switch.

3.8. Facing elements removed during repair and preventive maintenance, as well as protective and safety devices, should be reinstalled before starting the machine, restore their functionality and check their operation.

3.9. To perform any technological operations inside the printing unit or other units (cleaning, lubricating, adding toner and other maintenance work), you should stop and block the machine. It is allowed to touch only a completely stopped and locked machine.

3.10. When preparing a roll of paper for printing, be careful when handling the knife. Transport and install the roll only using a special trolley. After installation, make sure that the roll has moved along the guide slides into the working grooves.

3.11. When guiding the paper web, be careful not to contact the heating roller.

3.12. When installing (moving) the paper preparation modules and the receiving device (stacker) into the working position, be careful not to pinch fingers or other parts of the body.

3.13. To avoid burns when servicing machine parts that have heating elements (upper area of paper preparation unit; front area of fusing system; gloss box), allow hot surfaces to cool for at least 30 minutes. Work in cotton gloves.

3.14. When charging toner into dispensing boxes, you must:

open the lid of the dosing box;
install the neck of the toner container into the filling hole of the dosing box, fix and turn clockwise;
Close the dosing boxes with lids immediately after charging is complete.

3.15. When performing the above operations, be careful and use respiratory protection.

3.16. Remove and insert the drums carefully and only with the help of a special device (skids).

3.17. The drum polisher must be placed on a flat, non-slip surface. When polishing the drums, avoid contact of fingers, hair, clothing, jewelry with the rotating parts of the device and the drum. Fix the polishing material in a special holder.

3.18. When installing and securing the knife, care should be taken to avoid injury:

use only serviceable (without knocked down jaws) keys of the appropriate size;
fasten the knife in the knife holder with all bolts;
it is forbidden to take the knife from the side of the sharpened edge;
Do not handle knives with wet or dirty hands.

3.19. When accepting finished products, you should be careful and careful, take notebooks only from a fixed conveyor at a safe distance from chopping knives (at a distance of at least 30 cm).

3.20. To release the receiving section from jammed notebooks, stop the machine and block it with the "Stop" button.

3.21. While the machine is running, it is prohibited:

touch moving or rotating parts of the machine or stick your hands into technological voids;
touching hot surfaces with unprotected hands;
remove or open guards, add toner;
use water or other liquids near electrical appliances;
to take out the rolled-up paper from the rollers or cylinders;
correct or take notebooks from under chopping knives;
clean, lubricate the moving parts of the machine, tighten the bolts;
leave tools, rags or other items in the car, on guardrails or steps;
lean on the machine, climb the railings, stand on your own or let others into the danger zone of the machine.

3.22. After printing is complete, wait a few minutes (up to five minutes) before opening the print unit doors. During this time, the ozone is absorbed by the filtration system.

3.23. The printing machine must be turned off by the main switch when stopped for a long time (more than 1 hour). Do not leave a running machine unattended.

3.24. It is allowed to store products on racks at a height of no more than 1,6 m from the floor, including the height of the rack.

3.25. It is forbidden:

use faulty racks (pallets) for warehousing products;
set empty racks (pallets) vertically, lean against a wall or equipment frame;
work on the machine with disabled locks or with guards removed;
make changes to the device, electrical circuit and machine control program;
work with open doors of electrical cabinets and printing section;
use faulty hand tools in work, as well as tools of inappropriate sizes, scatter them around the equipment, in aisles, in driveways (storage tools and tools should be in specially designated places);
leave the knife unpacked and lean it against a car or wall.

3.26. Store and carry knives only in special cases in a horizontal position.

3.27. All work related to electronics and electrical equipment must be carried out only by qualified personnel authorized to carry out these works.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor is buzzing, the ground wire is broken, turn off the equipment immediately, report to the foreman about the malfunction of the electrical equipment and do not start work without his instructions.

4.3. In the event of a power outage, the appearance of a smell of smoke or burning, sparking of the motor, the ingress of foreign objects, the appearance of noise and vibration, immediately turn off the equipment.

4.4. In case of injury, first of all, release the victim from the traumatic factor, notify the work manager, call for medical assistance, provide first aid to the victim and maintain a traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Switch off the machine, carry out the necessary maintenance. Remove tools and fixtures to a designated area.

5.2. Make an entry in the log of the technical condition of the equipment about all problems.

5.3. Remove workplace.

5.4. Take off your overalls, put it in the designated place.

5.5. Wash hands with warm water and soap.

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