Instructions for labor protection when working on flexographic printing machines

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on flexographic printing machines. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, at the workplace, briefings on labor protection are held at least once every 3 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on overalls, fasten it with all buttons, remove hair under a headdress (beret, scarf). Check the availability and serviceability of personal protective equipment (rubber gloves, etc.).

2.2. Check the workplace and equipment, the serviceability of the protective earthing system, the presence and strength of fastening of fences, safety devices, interlocks, alarms, switching devices on and off, the operation of ventilation installations, the state of lighting, the serviceability of water taps, water drains, cleanliness and order at the workplace. Read the entry in the Log about the status of the equipment.

2.3. Make an entry about malfunctions in the Journal and inform the administration of the workshop, section. Do not start work until the problem is fixed.

3. Safety requirements during work

3.1. Before starting the machine, you should check the pressure of the ink cartridges to the plate cylinders and the plate cylinders to the printing ones, the serviceability of the start signal, and the reliability of tightening the fixing nuts.

3.2. Before starting the machine, it is necessary to make sure that there are no maintenance or repair personnel in the danger zone of the machine and give a warning signal.

3.3. Install plate cylinders in the printing machine, carry out the appropriate adjustment, and also check the installation of the transfer rollers relative to the plate cylinder, only when the general input switch is turned off.

3.4. When starting the machine, first press the button to turn on the electric drive, and then the button to lower the plate cylinders. At the same time, the movement of the paper web should begin, which indicates that the machine is in full working order. To gradually increase the speed, you must use the corresponding button and at the same time follow the scale of the high-speed device.

3.5. The heating of the bearings must be systematically checked. If the bearings become hot or strange sounds appear in the machine, press the speed reduction button and only then stop the machine.

3.6. To clean the machine, it is advisable to use a rag soaked in kerosene. Hard-to-reach places must be blown with air or cleaned with hair brushes.

3.7. After cleaning the machine, check if there are any cleaning materials, tools, etc. left in the machine. items.

3.8. Form cylinders should be stored only in special racks.

3.9. Be careful and careful when passing paper to avoid catching fingers with rubber rollers, when pushing the rod into the paper roll, and also when removing the sealed roll from the boom, so as not to injure yourself and nearby workers.

3.10. It is forbidden while the machine is running:

remove sticky pieces of paper from ink rollers, cylinders and other moving parts of the machine;
wash off the plate cylinder;
plate cylinders of small diameters should be placed vertically or obliquely to the machine, wall, tables, etc.;
correct the wiring of the paper web to avoid cutting the fingers.

3.11. It is forbidden to use defective hand tools, as well as tools of inappropriate sizes, to scatter them around the equipment, in aisles, in driveways. Store fixtures and tools in designated areas.

3.12. It is forbidden to allow persons who are not related to work to the workplace, as well as to entrust the equipment to unauthorized persons.

3.13. It is forbidden to work on equipment with guards removed and faulty interlocks.

3.14. It is forbidden to leave combustible liquids and flammable liquids in the aisles, driveways and working areas of the equipment.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the machine, turn off the power supply, with the exception of the lighting network, call the fire brigade, inform the work manager and proceed to eliminate the fire using the available fire extinguishers.

4.2. If voltage (sensation of current) is detected on the metal parts of the machine, the electric motor is buzzing, in case of vibration or increased noise level, with a sharp heating of the electric wires, the electric motor, a decrease in the number of revolutions of the electric motor shaft, sparking in electrical equipment, a break in the ground wire, stop the machine, report to the foreman about a malfunction and do not start work without his instructions.

4.3. Stop the machine and disconnect it from the electricity when:

interruption of the supply of electricity;
traumatic situation (getting hands, feet and / or clothes into the moving elements of the machine);
ingress of foreign objects into the equipment;
malfunctions of equipment, safety, protective, blocking, starting, including, etc. devices.

4.4. In case of injury, first of all, release the victim from the traumatic factor, call for medical assistance, provide first aid to the victim, notify the work manager and save the traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools and fixtures to the designated places, tidy up the workplace. Make an entry in the Log about the status of the equipment.

5.2. Check if ventilation, lighting, water are turned off.

5.3. Remove personal protective equipment and overalls, put them in a closet.

5.4. Wash your hands thoroughly with a special paste or warm water and soap.

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