Instructions for labor protection when working on phototypesetting equipment

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection when working on phototypesetting equipment. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Persons who have passed a medical examination and have no contraindications to work in this profession (specialty), introductory briefing and briefing at the workplace are allowed to work on phototypesetting equipment. Workers are allowed to work independently after an internship, verification of theoretical knowledge and acquired skills in safe ways of working. In the future, workplace safety briefings are held at least once every 6 months.

1.2. When transferring to a new job, from temporary to permanent, from one operation to another with a change in the technological process or equipment, employees must be instructed in labor protection at the workplace.

1.3. Conducting all types of briefings must be recorded in the Briefing Log with the obligatory signatures of the person who received and conducted the briefing.

1.4. Each employee is obliged to comply with the requirements of this instruction, labor and production discipline, work and rest regime, all requirements for labor protection, safe work performance, industrial sanitation, fire safety, electrical safety.

1.5. Smoking is allowed only in specially designated areas. The use of alcoholic beverages at work, as well as going to work in a state of alcoholic or drug intoxication, is prohibited.

1.6. When performing work, it is necessary to be attentive, not to be distracted by extraneous affairs and conversations, and not to distract others from work. It is forbidden to sit down and lean on random objects and fences.

1.7. It is not allowed to approach operating machines, installations, machines on which other workers work, and distract them with extraneous conversations, turn on or off (except in emergency cases) equipment, transport and lifting mechanisms, work on which is not assigned, go beyond the fences of hazardous areas, in the zones of technological passages.

1.8. The employer is obliged to provide workers with overalls, safety shoes, as well as personal protective equipment in accordance with the work they perform and in accordance with applicable standards. It is forbidden to work without overalls, safety shoes and other personal protective equipment laid down in accordance with the standards.

1.9. Each employee needs:

know the place of storage of the workshop first-aid kit;
be able to provide first aid for work-related injuries.

1.10. It is allowed to store and eat food only in established and equipped places.

1.11. It is forbidden to be in production premises in outerwear, undress or hang clothes, hats, bags on equipment.

1.12. Do not clutter up passages, driveways, workplaces, approaches to shields with fire fighting equipment, fire hydrants and a general switch.

1.13. Spilled cleaners, lubricants, water, etc. on the floor. wipe off immediately.

1.14. Cleaning materials impregnated with oil, paint, solvent, put in tightly closed metal boxes. Do not scatter these materials, at the end of the shift they should be removed from the premises.

1.15. Store fuels, lubricants and flammable liquids only in a tightly closed metal container (box) or cabinet in an amount not exceeding the replacement rate. Joint storage of acids and flammable and combustible liquids (gasoline, toluene, alcohol, kerosene, white spirit, etc.) is prohibited. Store chemicals in quantities not exceeding the established norms, in a tightly closed container with an inscription on the contents.

1.16. It is forbidden to repair equipment, fix electrical equipment and the electrical network to personnel who do not have access to these works, work near unshielded current-carrying parts, touch electrical wires, general lighting fittings, open doors of electrical cabinets, fencing of knife switches, switchboards and control panels.

1.17. Do not use lubricants for washing hands.

1.18. It is forbidden to be in the production room after the end of work.

1.19. The employee is responsible in accordance with applicable law for compliance with the requirements of instructions, industrial injuries and accidents that occurred through his fault.

1.20. The control of the implementation of this instruction is assigned to the head of the department.

2. Safety requirements before starting work

2.1. Put on a dressing gown and fasten it with all buttons, check the availability and serviceability of personal protective equipment (rubber gloves, etc.).

2.2. Visually check the workplace and equipment, the serviceability of the protective earthing system; the presence and strength of fastening of fences, safety devices, interlocks, alarms, turning on and off devices; operation of ventilation installations; local sources of lighting, serviceability of water taps and water drains.

2.3. Make sure that there are no foreign objects on the machine (device, apparatus, machine) (wiping materials, keys, screwdrivers, etc.).

2.4. Check and adjust the lighting of the workplace, whether ventilation is turned on.

3. Safety requirements during work

3.1. On phototypesetting equipment (machine, machine type 2NFA):

before turning on the machine, make sure that all mechanisms are set to their original position, the shooting scale, font size, line format are correctly set, all controls on the remote control are in their original position;
when checking and adjusting, remove the anchors of the magnets in the start-stop clutches only with a special tool;
make sure that the slots of photodiodes, marks and zero marks are not clogged;
remove guards and doors of electrical equipment; access to electronic units is allowed only to qualified electronics fitters who have permission to perform these works;
in order to avoid injury to fingers, be careful when examining electrical equipment, an automatic machine, when working on a string-cutting device, a device for cutting a film and a device for cutting and gluing punched tape;
it is forbidden to work on machines and automatic machines with open fences and doors of electrical equipment.

3.2. On a phototypesetting machine (Linotron-505C type):

before starting work, turn on the phototypesetting section in the idle mode;
when cleaning a CRT (cathode ray tube) and photomultipliers, turn off the high anode voltage;
change of font carriers should be carried out with the power of photomultipliers on the text panel turned off;
regularly wipe the path of the perforated tape in the readers with cotton soaked in alcohol;
monitor the cleanliness of font carriers and, if necessary, wipe them with clean cotton wool;
when charging photographic material into the car, do not switch the "forward-reverse reading" button;
it is forbidden to stop the rotating printing drum by hand when charging paper in the ATsPU (alphanumeric printer) (replace the drum only when it stops completely);
it is forbidden to remove or guide the ink ribbon of the ADPU while the drum is rotating (replace the ink ribbon only when the drum is completely stopped);
to get pieces of photographic material out of the area of movement of the carriage with the drive turned off;
guards and fan brushes must be in place when the machine is running.

3.3. On a large pin machine (SFC type):

cash registers with photomatrix sets should be located in close proximity to the service area;
photograph a row of photomatrices from a workbench installed on the document holder stand only with the front cover closed;
when raising the frame with the cassette to the upper initial position, the lever of the drive mechanism of the line spacing must be fixed in the sector in the initial position;
install and remove the cassette in the original upper position of the carriage frame;
it is not allowed to work with the line spacing mechanism without a cassette installed in the frame. When returning the frame without a cassette, carefully hold the latter by hand along the entire length of the stroke to its original position (as far as it will go).

3.4. On processing machines (such as "Pacaron", "Automatic", etc.):

before turning on the processing machine, turn on running water and set the appropriate temperature on the thermometer, set all switches to their original position ("Off"), check whether all containers are filled with reagents and water;
when filling the working containers of the processing machine with working solutions, use a funnel or an installation for mixing and pouring solutions (type EAP-200);
beware of contact with the eyes of working solutions, as well as on electrical wiring and electrical equipment;
it is forbidden to open the side covers and the casing covering the electrical wiring, electrical equipment and appliances;
pull out the wrapped film from the rollers when the machine is completely stopped.

3.5. On phototypesetting complex (type "Kaskad"):

before turning on the machines (automatic machines), you should check the correct position of the toggle switches on the control panel, whether all mechanisms are set to their original position, whether the shooting scale, font size and line format are set correctly;
when opening the rear shield of the body of the power equipment of automatic machines, apparatuses and devices, removing the casings of the control device and opening the upper covers of phototypesetters, the blocking devices for de-energizing the automatic machine (device, device) must be activated;
on the front and rear shields of power electrical equipment cases, on the casings of the power supply device of the pulsed illuminator, high-voltage power devices, safety warning signs must be applied;
punched tape should be refilled with the machine (machine) turned off; make sure that it is securely fixed in the reader head and only then turn on the toggle switch of the reader; disconnect and connect the wires of the connectors and boards when the power supply of the machine (apparatus, device) is turned off;
mechanisms should be adjusted using adjusting screws, washers or other devices provided for by the design of the machine;
when cleaning contacts from soot, make sure that dust from soot does not get into the mechanisms;
change the flash lamp and font carriers with the power supply of the vending machine (apparatus, device) turned off;
when lubricating machines (automatic machines, devices, devices), make sure that oil does not get into electrified units, onto lens glass, illuminators, film and punched tape;
clean the puncher in a timely manner, after disconnecting it from the mains;
to rewind the punched tape into a roll, use a special device. Rolls of perforated tape should be fixed with rubber rings, placed in special fireproof trays and stored in special cabinets.

3.6. On the processing unit:

do not allow solutions to come into contact with electrical wiring;
daily check the tightness of the hoses, the reliability of the ventilation, the serviceability of the protective earth and ballasts;
monitor the temperature of the outer surface of the drying section (the temperature should not exceed 45 degrees C);
periodically control interlocking devices (when opening the door of the electrical cabinet and removing the shields from the installation, they should automatically turn off the introductory circuit breaker);
avoid contact with the eyes of chemicals when filling the unit with working solutions;
fill containers with developer and fixer solutions only after the unit has been completely disconnected from the mains.

3.7. It is forbidden:

work on automatic machines (devices, devices) with covers and casings removed or leave them with open guards or a folded-out control panel;
take out photographic material when the machine is turned on, if it has fallen into the zone of the sign scanning mechanism and the shooting scale mechanism;
touch the carriage or push it out of place when the drive is off;
disconnect the perforator of type-setting devices from the keyboard during programming;
check the presence of any voltage on the electrographic equipment by shorting the positive or negative contact to the case;
touching the storage cards of the character-width storage device with your hands due to the formation of static electricity charges on them;
lean on the device and the broaching mechanism.

4. Safety requirements in emergency situations

4.1. In case of fire, immediately turn off the equipment, turn off the power supply, with the exception of the lighting network. Report the fire to everyone working in the room and proceed to extinguish the fire with the available fire extinguishing equipment.

4.2. If voltage (sensation of current) is detected on the metal parts of the equipment, the ground wire is broken, the equipment should be immediately turned off, report to the foreman about the malfunction of the electrical equipment and do not start work without his permission.

4.3. Disconnect the equipment from the mains, stop working and notify the workshop administration in case of a malfunction of the equipment, safety, protective, blocking, signaling devices, as well as sparking, burning smell and smoke in electrical equipment.

4.4. In the event of a power outage and vibration and extraneous noise, turn off the equipment.

4.5. In case of injury, first of all, release the victim from the traumatic factor, notify the work manager, call for medical assistance, provide first aid to the victim and maintain a traumatic situation until the causes of the incident are investigated.

5. Safety requirements at the end of work

5.1. Turn off the equipment, remove tools, fixtures to the designated places, tidy up the workplace.

5.2. Equipment malfunctions must be reported to the head of the workshop, section.

5.3. Check if heaters, lighting, ventilation and water are turned off.

5.4. Remove personal protective equipment and overalls, put them in a closet.

5.5. Wash hands and wash with warm water and soap.

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