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Occupational safety instructions for a car lubricator

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. The instructions apply to all departments of the enterprise.

1.2. The instruction was developed on the basis of DNAOP 0.00-8.03-93 "Procedure for the development and approval by the owner of labor protection regulations in force at the enterprise", DNAOP 0.00-4.15-98 "Regulations on the development of labor protection instructions", DNAOP 0.00-4.12-99 " Standard regulation on training on labor protection issues, DNAOP 0.00-1.28-97 "Occupational safety rules in road transport".

1.3. According to this instruction, the car lubricator (hereinafter referred to as the lubricator) is instructed before starting work (initial briefing), and then every 3 months (repeated briefing).

The results of the briefing are recorded in the "Journal of registration of briefings on labor protection issues". In the journal, after passing the briefing, there must be the signatures of the instructor and the greaser.

1.4. The owner must insure the oiler against accidents and occupational diseases.

In case of damage to the health of the oiler through the fault of the owner, he (the oiler) has the right to compensation for the harm caused to him.

1.5. This instruction regulates the basic safety requirements when performing lubrication and filling operations.

1.6. Lubricators must be at least 18 years of age and must have completed a medical examination, introductory briefing, fire safety briefing, and on-the-job briefing.

1.7. The lubricator must:

  • comply with the internal labor regulations;
  • use overalls and personal protective equipment;
  • perform only the work that is entrusted to the work manager and in which he is instructed;
  • not allow unauthorized persons to enter the workplace;
  • remember about personal responsibility for the implementation of labor protection rules and responsibility for workmates;
  • be able to use primary fire extinguishing equipment;
  • be able to provide first aid to victims of accidents.
  • do not clutter up the workplace, aisles, approaches, etc.

1.8. When the lubricator notices that safety requirements have been violated by other workers, the lubricator must warn them of the need to comply with them.

1.9. The lubricator must report the observed violations of safety requirements at his workplace, as well as malfunctions of equipment, devices, tools and personal protective equipment to his immediate supervisor and not start work until these violations and malfunctions are eliminated.

1.10. The lubricator should not work more than 40 hours per week.

The duration of daily work (shift) is determined by the internal labor regulations or shift schedule, approved by the administration in agreement with the trade union committee.

1.11. The lubricator must be aware that the most dangerous and harmful production factors affecting lubricators when performing lubrication and filling operations are:

  • lubrication equipment;
  • car, its components and parts;
  • lubricants.

1.11.1. Lubrication and filling equipment - the use of faulty equipment leads to injury.

1.11.2. Car - in the process of work, a dump truck body, other components and parts of cars may fall.

1.11.3. Lubricants - prolonged contact with lubricants on unprotected skin of the hands and body can lead to skin diseases.

1.12. Do not use tools, attachments or equipment that the lubricator is not trained and instructed to use.

1.13. The lubricator must work in special clothing and, if necessary, use other personal protective equipment.

1.14. In accordance with the Model Norms for the free issue of special clothing, special footwear and other personal protective equipment to workers and employees, the oiler is issued:

  • cotton overalls;
  • leather boots;
  • rubberized apron;
  • combined gloves.

1.15. Smoking is allowed only in designated areas.

1.16. The lubricator during work must be attentive, not be distracted by extraneous matters and conversations.

1.17. The lubricator must observe the rules of personal hygiene. At the end of work, before eating or smoking, wash your hands with soap and water.

For drinking, use water from special devices (saturators, drinking tanks, fountains, etc.).

1.18. For non-compliance with this instruction, the lubricator bears disciplinary, material, administrative and criminal liability.

2. Safety requirements before starting work

2.1. Before starting work, the lubricator must:

2.1.1. Prepare and put on personal protective equipment necessary for work. Fasten the cuffs of the sleeves of special clothing.

2.1.2. Inspect and prepare the workplace, remove all unnecessary items without cluttering up the aisles.

2.1.3. Check the condition of the floor in the workplace. If the floor is slippery or wet, demand that it be mopped or sprinkled with sawdust, or do it yourself.

2.1.4. Check the availability and serviceability of tools, fixtures and equipment, as well as fire extinguishing equipment.

3. Safety requirements during work

3.1. During operation, the lubricator must:

3.1.1. Carry out lubrication and refueling work only at special posts designed for this purpose.

3.1.2. When removing and installing parts of the lubrication system, correctly apply the wrench to the nut, do not tighten the nut jerkily.

3.1.3. When working under a raised body of a dump truck, first install an additional inventory device under it (stop, bar, lock).

3.1.4. When checking the oil or liquid level in the units, use only a portable lamp with a voltage not exceeding 42 V and equipped with a protective grid. The use of open fire for this purpose is prohibited.

3.1.5. When changing or topping up oils or liquids in the units, unscrew the drain and filler plugs only with wrenches intended for this purpose.

3.1.6. Drain waste oils and liquids into a special container.

3.1.7. Replace defective grease fittings with new ones of the same configuration.

3.1.8. Lubricate hard-to-reach places of the car with tips with flexible hoses or tips with hinges.

3.1.9. If it is necessary to rotate the cardan shaft, do this using a special tool, first check whether the ignition is turned off or whether the fuel supply is shut off (on a vehicle with a diesel engine), whether the gearshift lever (controller) is set to the neutral position, and fix the parking brake lever.

3.1.10. To work in front and behind the car and to go through the inspection pit, use walkways, and to descend into and out of the inspection pit, use specially installed ladders.

3.1.11. If you need to start the engine, contact your immediate supervisor. Before starting the engine, connect (turn on) the local exhaust gas exhaust of the car (hose or hoseless).

3.1.12. All electrically driven units used for lubrication must be connected to the mains using a plug with an extended grounding contact.

3.1.13. Clean up the used cleaning material in metal boxes with lids specially installed for this purpose.

Oil or gasoline spilled on the floor should be removed immediately with sawdust, rags, etc.

3.1.14. Make sure that the hoses of the lubrication and filling equipment are not intertwined and do not get in the way underfoot.

3.2. It is forbidden:

  • work without fixing inventory devices under a raised dump truck body;
  • use grease fittings that are defective or of a different configuration;
  • rotate the cardan shaft with a crowbar or mounting blade;
  • to start the engine himself, if there is no written permission for this.

4. Safety requirements after finishing work

4.1. At the end of the work, the lubricator must:

4.1.1. Turn off electrical equipment.

4.1.2. Tidy up your workspace. Clean tools, fixtures and equipment from grease and dirt and put them in the place provided for them.

4.1.3. Remove personal protective equipment and put them in the place intended for them. Timely hand over special clothing and other personal protective equipment for dry cleaning (washing) and repair.

4.1.4. Wash your hands with soap.

4.1.5. Notify your immediate supervisor of any deficiencies found during work.

5. Safety requirements in emergency situations

5.1. An emergency situation may arise in the event of: electric shock, explosion, fire, burns, oil spills, etc.

5.2. In the event of an emergency, immediately stop work, disconnect consumers of electricity, compressed air from the power supply, protect the danger zone, prevent unauthorized persons from entering it, report what has happened to the work manager.

5.3. If there are victims, provide them with first aid; if necessary, call an ambulance.

5.4. Providing first aid.

5.4.1. First aid for electric shock.

In case of electric shock, it is necessary to immediately release the victim from the action of electric current by disconnecting the electrical installation from the power source, and if it is impossible to disconnect it, pull it away from the conductive parts by clothing or using insulating material at hand.

If the victim has no breathing and pulse, it is necessary to give him artificial respiration and indirect (external) heart massage, paying attention to the pupils. Dilated pupils indicate a sharp deterioration in the blood circulation of the brain. In this state, the revival must begin immediately, and then call an "ambulance".

5.4.2. First aid for injury.

To provide first aid in case of injury, it is necessary to open an individual package, apply a sterile dressing material, which is placed in it, to the wound and tie it with a bandage.

If somehow the individual package was not found, then a clean handkerchief, a clean linen rag, etc. must be used for dressing. On a rag that is applied directly to the wound, it is advisable to drip a few drops of tincture of iodine to get a stain larger than the wound, and then apply the rag to the wound. It is especially important to apply the tincture of iodine in this way to contaminated wounds.

5.4.3. First aid for fractures, dislocations, shocks.

In case of fractures and dislocations of the limbs, it is necessary to strengthen the damaged limb with a splint, plywood plate, stick, cardboard or other similar object. The injured arm can also be hung with a bandage or handkerchief from the neck and bandaged to the torso.

In case of a skull fracture (unconsciousness after a blow to the head, bleeding from the ears or mouth), it is necessary to apply a cold object to the head (a heating pad with ice, snow or cold water) or make a cold lotion.

If a fracture of the spine is suspected, it is necessary to put the victim on the board, without lifting him, turn the victim on his stomach face down, while observing that the body does not bend, in order to avoid damage to the spinal cord.

In case of a fracture of the ribs, a sign of which is pain during breathing, coughing, sneezing, movements, it is necessary to tightly bandage the chest or pull it off with a towel during exhalation.

5.4.4. First aid for burns with acids and alkalis.

If acid or alkali gets on the skin, the damaged areas must be thoroughly washed with water for 15-20 minutes, after which the acid-damaged surface should be washed with a 5% solution of baking soda, and the burnt with alkali - with a 3% solution of boric acid or an acetic solution. acids.

In case of contact with the mucous membrane of the eyes of acid or alkali, it is necessary to rinse the eyes thoroughly with a stream of water for 15-20 minutes, wash them with a 2% solution of baking soda, and burnt alkali with a 3% solution of boric acid or a 3% solution of acetic acid. acids.

In case of burns of the oral cavity with alkali, it is necessary to rinse with a 3% solution of acetic acid or a 3% solution of boric acid, for acid burns - with a 5% solution of baking soda.

If acid enters the respiratory tract, it is necessary to breathe with a 10% solution of baking soda sprayed with a spray bottle, if alkali enters, a sprayed 3% solution of acetic acid.

5.4.5. First aid for thermal burns.

In case of burns with fire, steam, hot objects, in no case should you open the formed blisters and bandage the burns with a bandage.

For first-degree burns (redness), the burned area is treated with cotton wool soaked in ethyl alcohol.

For second-degree burns (blisters), the burned area is treated with alcohol or a 3% manganese solution.

For third-degree burns (destruction of skin tissue), the wound is covered with a sterile dressing and a doctor is called.

5.4.6. First aid for bleeding.

In order to stop bleeding, you must:

  • raise the injured limb up;
  • close the bleeding wound with a dressing (from a bag) folded into a ball, press it from above, without touching the wound itself, hold for 4-5 minutes. If the bleeding stops without removing the applied material, put another pad from another bag or a piece of cotton on top of it and bandage the wounded area (with some pressure);
  • in case of severe bleeding that cannot be stopped with a bandage, compression of the blood vessels that feed the wounded area is applied by bending the limb at the joints, as well as with fingers, a tourniquet or a clamp. In case of heavy bleeding, you should immediately call a doctor.

5.4.7. If leaded gasoline gets into your eyes, wash your hands immediately, and then rinse your eyes with a bandage or cotton (if possible sterile) with saline or clean warm water (in extreme cases, cold).

5.4.8. In case of acute poisoning with gasoline vapors, the victim is immediately taken out (taken out) to fresh air, untied, unfastened clothes and urgently taken to the hospital.

5.4.9. In case of loss of consciousness, weakening of breathing, you should immediately call a doctor, and before his arrival, give the victim a breath of oxygen, smell ammonia, and give him artificial respiration in the fresh air.

If the victim regains consciousness, it is necessary to give him strong tea or coffee to drink.

Do not give medicines, wine, vodka. In winter, before taking the victim to fresh air, it must be warmly covered.

5.5. If a fire occurs, start extinguishing with the available fire extinguishing equipment. If necessary, call the fire department.

Oil products should be extinguished with powder or carbon dioxide fire extinguishers.

5.6. Follow the instructions of the head of work to eliminate the emergency.

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