Safety instructions for glass cutter

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OCCUPATIONAL SAFETY AND HEALTH
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Safety instructions for glass cutter

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General provisions

1.1. The instructions apply to all departments of the enterprise.

1.2. The instruction was developed on the basis of DNAOP 0.00-8.03-93 "Procedure for the development and approval by the owner of labor protection regulations in force at the enterprise", DNAOP 0.00-4.15-98 "Regulations on the development of labor protection instructions", DNAOP 0.00-4.12-99 " Standard provision on training on labor protection issues.

1.3. According to these instructions, the glass cutter is instructed before starting work (initial instruction), and then every 6 months (repeated instruction).

The results of the briefing are entered into the "Logbook of registration of briefings on labor protection issues." The log, after completing the instruction, must contain the signatures of the instructor and the glass cutter.

1.4. The owner must insure the glass cutter against accidents and occupational diseases.

In case of damage to the health of the glass cutter through the fault of the owner, the employee has the right to compensation for the harm caused to him.

1.5. Persons at least 18 years of age who have the appropriate qualifications, have undergone a medical examination, water safety training, fire safety training and on-the-job training are allowed to perform the duties of a glass cutter.

1.6. The glass cutter must:

comply with the internal labor regulations;
use overalls and personal protective equipment;
perform only the work that is entrusted to the work manager and in which he is instructed;
not allow unauthorized persons to enter the workplace;
remember about personal responsibility for the implementation of labor protection rules and responsibility for workmates;
know how to use fire extinguishing equipment;
be able to provide first aid to victims of accidents.
do not clutter up the workplace, aisles, approaches, etc.

1.7. Having noticed a violation of safety requirements by other workers, the glass cutter must warn them of the need to comply with labor protection requirements.

1.8. The glass cutter must report any observed violations of safety requirements at his workplace, as well as malfunctions of equipment, devices, tools and personal protective equipment to his immediate supervisor and not begin work until these violations and malfunctions are eliminated.

1.9. The glass cutter is prohibited from:

touch electrical equipment, terminals and electrical wires, general lighting fixtures, open electrical cabinet doors;
turn on and stop (except in emergency situations) machines, machines and mechanisms, the work of which is not entrusted to him by management;
stand or walk under a lifted load.

1.10. The main dangerous and harmful production factors that can affect a glass cutter:

moving machines and mechanisms;
moving parts of production equipment;
moving products, blanks, materials.

Sources of factors:

rotating and moving parts of the mechanized cutting table;
cutting tool drive.

Action factors:

possibility of contact with moving and rotating parts of the table, drive;
the possibility of injury by the cutting edge of the glass;
the possibility of splinters getting into the eyes.

1.11. The glass cutter is provided with personal protective equipment: a cotton jacket; leather boots; two-fingered mittens with elongated cuffs; safety glasses.

1.12. Smoking is allowed only in designated areas.

1.13. A glass cutter must observe good personal hygiene. For drinking, use water from special devices (saturators, drinking tanks, fountains, etc.).

1.14. For failure to follow these instructions, the glass cutter bears disciplinary, financial, administrative and criminal liability.

2. Safety requirements before starting work

2.1. Check the presence and serviceability of guards for the moving parts of the mechanized cutting table and the cutting tool drive.

2.2. Check the serviceability of the compressed air supply device, the fastening of hoses, fitting clamps, and the serviceability of limit switches.

2.3. Check the instrument for proper operation.

2.4. Make sure there are no foreign objects in the workplace.

2.5. Check that the safety devices are in good working order.

2.6. Check the serviceability of racks and transport carts for installing and transporting glass.

3. Safety requirements during work

3.1. Do not transfer glass from one workshop to another manually.

3.2. Do not place glass in aisles, driveways, or near columns. Sheets of glass are installed at an angle of 10° - 15°; the distance between the glasses is at least 200 mm. The edge of the glass should not protrude beyond the dimensions of the rack or pyramid.

3.3. Raising and lowering sheets of glass with an area of more than 2,8 m2 onto carving tables should be done mechanically.

3.4. Glass cutting should be carried out only on a table covered with cloth or felt.

3.5. Cut glass with a proper diamond tool or glass cutter.

3.6. Cut glass delivered from the cold only after it has warmed up.

3.7. Clean sharp edges when cutting glass.

3.8. Wear protective goggles when cutting glass and drilling holes.

3.9. Install glass only in cells. Do not install glass in aisles and driveways.

3.10. Do not simultaneously remove several sheets of glass of different sizes from the carving table.

3.11. The dimensions of glass sheets removed from the carving table manually or by one worker should not exceed 1,2x1,6 m; two workers up to 1,4x2,0 m. Glass larger than 1,4x2,0 m should be moved mechanically.

3.12. When carrying, rearranging, or transporting glass, use gloves.

3.13. Install the glass on the cart without glass protrusions over its side, do not overload the cart beyond its carrying capacity.

In the event of the cart tipping over, do not attempt to hold the glass.

3.14. Carefully dispose of waste glass that is not suitable for further use, glass fragments, and small debris into special metal boxes. Compact glass waste using a wooden hammer with an elongated vertical handle while wearing safety glasses. Do not allow unauthorized persons within a distance of less than 2 m from the compaction site.

4. Safety requirements after finishing work

4.1. Take out the broken glass to specially designated places.

4.2. Clean the workplace from glass scraps, glass dust and debris.

4.3. Remove the tool, templates in a specially designated place.

5. Safety requirements in emergency situations

5.1. An emergency situation may arise in the event of: electric shock, falling from a height, injury, inconsistency in the actions of workers when performing work together, working with faulty tools and devices.

5.2. If an emergency occurs, work must be stopped. Protect the danger area. Do not allow unauthorized persons into it. Report what happened to the work manager.

5.3. If the situation does not threaten the life and health of surrounding workers and does not threaten the expansion of the accident, it is necessary to preserve it as it was at the time of the event.

5.4. If there are victims, it is necessary to provide them with first aid, and if necessary, call an ambulance.

5.5. Providing first aid.

5.5.1. First aid for electric shock.

In case of electric shock, it is necessary to immediately release the victim from the action of electric current by disconnecting the electrical installation from the power source, and if it is impossible to disconnect it, pull it away from the conductive parts by clothing or using insulating material at hand.

If the victim has no breathing and pulse, it is necessary to give him artificial respiration and indirect (external) heart massage, paying attention to the pupils. Dilated pupils indicate a sharp deterioration in the blood circulation of the brain. In this state, the revival must begin immediately, and then call an "ambulance".

5.5.2. First aid for injury.

To provide first aid in case of injury, it is necessary to open an individual package, apply a sterile dressing material, which is placed in it, to the wound and tie it with a bandage.

If somehow the individual package was not found, then a clean handkerchief, a clean linen rag, etc. must be used for dressing. On a rag that is applied directly to the wound, it is advisable to drip a few drops of tincture of iodine to get a stain larger than the wound, and then apply the rag to the wound. It is especially important to apply the tincture of iodine in this way to contaminated wounds.

5.5.3. First aid for fractures, dislocations, shocks.

In case of fractures and dislocations of the limbs, it is necessary to strengthen the damaged limb with a splint, plywood plate, stick, cardboard or other similar object. The injured arm can also be hung with a bandage or handkerchief from the neck and bandaged to the torso.

In case of a skull fracture (unconsciousness after a blow to the head, bleeding from the ears or mouth), it is necessary to apply a cold object to the head (a heating pad with ice, snow or cold water) or make a cold lotion.

If a fracture of the spine is suspected, it is necessary to put the victim on the board, without lifting him, turn the victim on his stomach face down, while observing that the body does not bend, in order to avoid damage to the spinal cord.

In case of a fracture of the ribs, a sign of which is pain during breathing, coughing, sneezing, movements, it is necessary to tightly bandage the chest or pull it off with a towel during exhalation.

5.5.4. First aid for thermal burns.

In case of burns with fire, steam, hot objects, in no case should you open the formed blisters and bandage the burns with a bandage.

For first-degree burns (redness), the burned area is treated with cotton wool soaked in ethyl alcohol.

For second-degree burns (blisters), the burned area is treated with alcohol or a 3% manganese solution.

For third-degree burns (destruction of skin tissue), the wound is covered with a sterile dressing and a doctor is called.

5.5.5. First aid for bleeding.

In order to stop bleeding, you must:

raise the injured limb up;
close the bleeding wound with a dressing (from a bag) folded into a ball, press it from above, without touching the wound itself, hold for 4-5 minutes. If the bleeding stops without removing the applied material, put another pad from another bag or a piece of cotton on top of it and bandage the wounded area (with some pressure);
in case of severe bleeding that cannot be stopped with a bandage, compression of the blood vessels that feed the wounded area is applied by bending the limb at the joints, as well as with fingers, a tourniquet or a clamp. In case of heavy bleeding, you should immediately call a doctor.

5.6. If a fire occurs, start extinguishing with the available fire extinguishing equipment. If necessary, call the fire department.

5.7. Follow the instructions of the head of work to eliminate the emergency.

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