Labor protection instruction for a fitter

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OCCUPATIONAL SAFETY AND HEALTH
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Occupational safety instructions for fitters. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General provisions

1.1. Persons who have reached the age of 18, have a certificate for the right to perform reinforcement work, and are recognized by a medical commission as suitable for this work are allowed to independently perform reinforcement work.

1.2. When entering a job, a fitter must undergo an introductory briefing on labor protection, industrial sanitation, fire safety, techniques and methods of providing first-aid to victims and must be familiarized with the working conditions, rights and benefits for working in harmful and dangerous working conditions, under signature. rules of conduct in case of accidents. Before starting work directly at the workplace, the fitter must undergo initial training on safe methods of performing work.

On the conduct of introductory briefing and briefing at the workplace, appropriate entries are made in the Logbook for the registration of introductory briefings on labor protection issues and the Logbook for the registration of briefings on labor protection issues. At the same time, the signatures of both the one who was instructed and the one who instructed are required.

1.3. After initial instruction at the workplace, the fitter must undergo an internship for 2-15 shifts (depending on the length of service, experience and nature of the work) under the guidance of an experienced fitter, who is appointed by order (instruction) of the enterprise.

1.4. Repeated instruction on the rules and techniques of safe work and labor protection must be completed by the fitter:

periodically, at least once a quarter;
with unsatisfactory knowledge of labor protection no later than a month;
in connection with an admitted case of injury or violation of labor protection requirements that did not lead to injury.

1.5. The fitter must work in special clothing and special footwear, which are provided for by the Standard Industry Standards: a canvas suit, leather boots with protective socks, canvas mittens, and when performing external work in the winter, he must additionally wear a cotton jacket with an insulated lining, cotton trousers with an insulated lining, and felt boots.

The fitter must use personal protective equipment: safety glasses, a shield with a light filter, a helmet, a safety belt, etc. Overalls must be of the appropriate size and height, not impede movement, be properly and neatly tucked in, and not have loose ends or ties.

1.6. Each work site must be equipped with first aid kits containing medications and first aid supplies. The fitter must know where the first aid kit is stored and how to provide first aid.

1.7. Mechanized operations for harvesting and cutting of reinforcement should be performed in a separate room or area.

1.8. The floor in the workplace must be in good condition and not slippery, the passages around the machine and its individual components must be at least 1 m wide. Long reinforcement bars that protrude beyond the dimensions of the machines should be fenced with stable, portable safety devices. Obstruction of the workplace and passages with metal, products and waste is not allowed.

1.9. A lubrication chart and operating instructions must be posted in a visible place near each machine.

1.10. The workplace must be kept tidy and clean throughout the entire working time and not cluttered with materials, products and waste.

1.11. All operating equipment, tools used, and devices must be in good working order. It is prohibited to work on faulty equipment and with random or faulty tools and devices.

2. Safety requirements before starting work

Before starting work, you must:

2.1. Put on overalls, tuck your jacket into your trousers, and hide your hair under a hat. It is forbidden to work in unbuttoned clothes or without a headdress.

2.2. Check the availability and serviceability of personal protective equipment.

2.3. Remove unnecessary equipment, if necessary, organize the dimensions of metal and products.

2.4. Check the availability and serviceability of tools, the serviceability of devices and equipment, arrange the tools at the workplace in a convenient sequence.

2.5. Check the fastening of the main components of the machine, the serviceability of electrical equipment, wiring and grounding, the presence and fastening of guards for moving parts.

2.6. Check and, if necessary, adjust belt and chain drives and the braking device.

2.7. Lubricate the machine according to the lubrication schedule.

2.8. If necessary, turn on the electric lighting and adjust the local lighting.

2.9. Before each start-up of the machine, you must make sure that the start-up does not endanger anyone, and warn people with an audible signal or voice if a signal is not provided.

2.10. After the signal is given, turn on the idle test equipment. Pay special attention to the serviceability of controls and switching elements, and the reliability of the braking device. If a malfunction is detected, notify an engineer and, if possible, eliminate minor defects yourself or call repair personnel.

3. Safety requirements during work

3.1. Manufacture of elements of reinforcing products on machine tools.

3.1.1. Only the fitter to whom the equipment is assigned is permitted to operate the machine or machine. It is prohibited to transfer control to another person.

3.1.2. The fitter is responsible for the condition and proper operation of the equipment, as well as for compliance with safety regulations.

3.1.3. The equipment can be equipped with a disconnecting device located near the workplace to centrally disconnect the machine from the power supply network. The switch must be turned on and off quickly, using rubber gloves and standing on a working insulating mat.

3.1.4. It is prohibited to operate the machine with the guard removed or incorrectly installed.

3.1.5. Replacement of tools and working parts of the machine, technical inspection and repairs during operation are prohibited.

Inspection, cleaning, lubrication, adjustment, tightening of fasteners and elimination of minor defects in the mechanical part of the machine is carried out by the operator after stopping it, disconnecting it from the power supply, installing a sign “Do not turn on - people are working” and releasing pressure in the pneumatic and hydraulic systems. The equipment cannot be considered de-energized if the signal lamp that indicates the presence of voltage does not light up, as this may be due to its malfunction.

3.1.6. The machine and the hazardous area around it should be cleaned with rarefied air (suction) or using hooks, brushes, scrapers, etc. The worker must wear safety glasses during cleaning.

3.1.7. The machinist must perform only the work assigned to him in the production process. Unauthorized, unnecessary switching on of equipment and work on it is prohibited.

3.1.8. During any interruption in operation, the machine must be turned off. It is prohibited to leave the equipment or control panel without disconnecting it from the power supply and until it has come to a complete stop.

3.1.9. When you stop working, you should turn off the electrical switch on the unit itself, and then the mains switch and lock it with a self-switching limiter.

3.1.10. If natural lighting is insufficient, it is necessary to turn on artificial lighting - general and local, which should not blind workers.

3.2. Manual reinforcing work.

3.2.1. Manual work with fittings must be carried out using undamaged canvas gloves. Metal dust, rust, and scale are removed from tables and shelves by suction with pneumatic equipment or with brushes, protecting the eyes with goggles. Do not blow off dust with compressed air.

3.2.2. Manual cleaning of reinforcement is permitted with metal brushes and hammers, and the reinforcement operator must wear safety glasses.

3.2.3. Manual straightening of the reinforcement is carried out using a straightening plate with angles or pins, bending the rod by the end or using a special key. The keys for straightening must be made of strong, non-crumbling steel with dimensions in accordance with existing standards. When straightening, the reinforcement worker must, in a stable position, straighten away from himself, and it is necessary to ensure that the key does not jump off the rod, and the rod does not come out of the squares or pins of the straightening plate.

3.2.4. Reinforcement is cut and bent manually only when the diameter of the rods is small and the volume of work is small. When manual cutting and bending you must:

make sure that the cutting edges of the knives are firmly attached to the workbench;
do not lean your body on the workbench lever, do not extend it with a pipe or other objects;
systematically check the condition and fastening of the cutting knives and the gap between them, which should be no more than 1 mm. Defective knives should be replaced;
when cutting, place the rod as far as it will go with one hand and press it against the table, and lower the scissor lever with the other hand;
When bending, move the bending lever away from you, keep your hands no closer than 200 mm from the cutting knives or bending fingers.

3.2.5. When cutting small-diameter reinforcement or mesh using hand scissors, you must use working scissors, the cutting edges of which must be properly sharpened and free of cracks. When cutting with ordinary scissors, the worker's hand can rest on the machine.

3.2.6. When working together, you should coordinate your actions with your partner. When tilting and moving frames, it is prohibited to stand in front of the frame.

3.2.7. When working with a welder, the fitter must wear canvas overalls and, depending on the conditions, cover his face with a welder’s shield or mask. To avoid burns, do not touch newly welded frame components.

3.2.8. Hand knitting should be carried out on a special platform on racks, trestles or risers, the height of which should ensure a comfortable position for the fitter during work. It is forbidden to knit a frame while standing on its rods. For knitting frames, it is necessary to use annealed wire with a diameter of 0,8 - 1,4 mm in the form of trays or cut into lengths of 8 - 10 mm and tied in bundles.

3.2.9. It is prohibited to carry out reinforcement work on unfenced areas located at a height higher than 1 m above the floor or ceiling, in unlit or darkened places, or while standing on the reinforcement. Movement on the reinforcement is permitted only on the running boards.

4. Safety requirements after finishing work

4.1. Upon completion of work, you should:

stop the equipment, turn off the power supply;
clean the machine from scale, dust, dirt;
clean the workplace and clear the aisles;
clean and place tools, devices, workwear, safety shoes and personal protective equipment in the designated area;
wash hands and face with warm soapy water or take a shower.

4.2. Report all malfunctions to the shift worker or engineering and technical worker.

5. Safety requirements in emergency situations

5.1. The fitter must be aware of possible emergency situations.

5.2. If the sound of operating equipment changes, knocking occurs, heating increases or other defects occur, the machine must be stopped to determine and eliminate the cause of the malfunction and, if necessary, call repair personnel.

5.3. At the “Stop” signal, you must immediately stop the machine, regardless of the work process. All equipment should also be unplugged when there is a power outage or when electric lighting is turned off.

5.4. In case of accidents, the fitter must be able to provide first aid, if necessary, call an ambulance, and also inform the administration about what happened.

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