Labor protection instruction for the cutter operator

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for the driver of the cutter. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General safety requirements

1.1. Individuals who have passed:

induction training;
fire safety briefing;
initial briefing at the workplace;
electrical safety training in the workplace.

Persons who have a certificate for the right to drive this category of transport, who do not have medical contraindications for this profession, and who have reached the age of 18, are allowed to perform the duties of a cutter driver.

The thermal repair machine is designed for use with small amounts of work. It is used to cut the top layer of asphalt concrete pavement with a preliminary width of up to 1 m in one pass.

The thermal repairer is equipped with a road mill and a block of heaters and is a self-propelled unit. The heating device is a block of eighteen infrared burners and eight open flame burners. The burners are powered by six bottles of liquefied gas with a capacity of 50 liters.

The drum cutter is a cylinder on which steel holders are fixed, and in them are replaceable carbide cutters. The cutter drum rotates from the hydraulic motor and gearbox in the direction opposite to the direction of movement of the machine. The cutters of the drum cutter can be of various shapes: pointed, square, but all must be equipped with carbide inserts.

The milling operator must pass:

repeated briefing on labor safety at the workplace at least every three months;
unscheduled briefing: when changing the technological process or labor protection rules, replacing or upgrading a truck, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, to which are subject to increased security requirements - 30 calendar days).

1.2. The cutter operator must:

comply with the internal labor regulations established at the enterprise;
comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
comply with the requirements for the operation of the car;
use for its intended purpose and take care of the issued personal protective equipment.

1.3. When registering a cutter driver for work, a specific garbage collection vehicle must be assigned to him by order of the enterprise.

1.4. After being hired, the driver is obliged to accept the vehicle according to the act and perform only the work that is assigned by the administration of the transport department.

1.5. The cutter operator must:

be able to provide first (pre-medical) assistance to the victim in an accident;
have on the car a first-aid kit for first aid, primary fire extinguishing equipment;
perform only the assigned work and not transfer it to others without the permission of the master;
during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
keep the workplace clean and tidy.

1.6. The cutter operator must know and follow the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.7. In case of failure of the unit, attachments, tools and other shortcomings or hazards in the workplace, stop the unit immediately. Only after eliminating the noticed shortcomings, continue working on the unit.

1.8. If a fire is detected or in the event of a fire:

stop the unit, turn off the ignition, turn off the taps on the burners;
start extinguishing the fire with the available primary fire extinguishing equipment in accordance with the fire safety instructions.

1.9. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the shop, take measures to preserve the situation of the incident (accident), if this does not create a danger to others.

1.10. For non-compliance with the safety requirements set forth in this manual, the driver is liable in accordance with applicable law.

1.11. In accordance with the "Typical industry standards for the free issue of special clothing, special footwear and other personal protective equipment to workers and employees", the cutter operator must be provided with cotton overalls (wearing period 12 months), combined two-fingered mittens (wearing period 6 months)

1.12. The main dangerous and harmful production factors are:

moving and rotating parts and components of the car;
use of liquefied gas;
exhaust gases resulting from the combustion of fuels and lubricants;
collision with another vehicle or collision with people;
falling cargo during loading and unloading operations and its transportation.

2. Safety requirements before starting work

2.1. Make sure that it is in good working order and put on serviceable special clothes, fastening it with all buttons, put your hair under a headdress.

2.2. By external inspection, make sure that the unit is in full working order and check:

the technical condition of the unit, paying special attention to the serviceability of liquefied gas cylinders, the presence of a pressure gauge, the serviceability of the cutter teeth, brake system, steering, lighting and signaling devices;
air pressure in tires in accordance with the norms;
the availability of serviceable tools and fixtures;
filling the car with fuel, oil, water, brake fluid and electrolyte level in the battery.

2.3. After starting or warming up the engine, it is necessary to check on the go the operation of the steering and brakes, the operation of the "STOP" signal, turns, lighting, as well as the sound signal.

2.4. In case of detection of malfunctions, do not go to the line until they are completely eliminated and inform the administration of the motor transport department about this.

2.5. Refuel the car with fuel after stopping the engine, purge the fuel system with a pump.

2.6. Open the radiator cap after the engine has cooled down, protect your hands and face from burns.

3. Safety requirement during operation

3.1. The speed of movement should be selected taking into account road conditions, visibility and visibility, the intensity and nature of the movement of vehicles and pedestrians, the characteristics and condition of the vehicle and the cargo being transported.

3.2. Follow traffic safety requirements and instructions of traffic controllers in accordance with the "Rules of the Road".

3.3. Choose a speed based on road conditions, visibility and visibility, but not more than 6 m per minute

3.4. It is allowed to leave the unit only after taking measures that exclude the possibility of its movement during the absence of the driver.

3.5. During the operation of the cutter, do not touch the moving parts of the unit, so that there are no strangers in the operating area of the unit.

3.6. The cutter operator is not allowed to:

operate the unit while intoxicated or under the influence of drugs;
when the unit is parked, sleep and rest in the cab with the engine running or start the engine to heat the cab; transfer control of the unit to unauthorized persons.

3.13. When placing the unit at a maintenance post that does not have a forced movement, or repair, tighten the parking brake lever and engage first gear. Hang a sign on the steering wheel "Do not start the engine! People are working!"

3.14. When repairing the unit, keep the workplace clean and not clutter up with foreign objects. Drain oil and water only into a special container.

3.15. To remove and install heavy components and assemblies, use lifting and transport vehicles, without exceeding the maximum carrying capacity of these vehicles.

3.16. For disassembly and assembly work, use only serviceable fixtures and tools. Moisten nuts that are difficult to unscrew with kerosene, and then unscrew them with a wrench.

3.17. Check the alignment of the hole of the spring eyelet and the earring only with the help of a beard.

4. Safety requirements in emergency situations

4.1. The cutter driver involved in a traffic accident that caused an accident (hitting people or a collision with another vehicle) must immediately inform the traffic police, the foreman or the dispatcher; provide the victim with first (pre-medical) aid, take measures to preserve the situation of the incident (accident) until the arrival of the traffic police, if this does not create a danger to others.

4.2. You can take a faulty car in tow with the help of special devices after the permission of the traffic police inspector.

5. Safety requirements at the end of work

5.1. After returning from the line, together with the mechanic of the transport department, check the unit. If necessary, draw up an application for current repairs with a list of faults to be eliminated.

5.2. Clean the unit from dirt and dust, put them in the designated place, make sure that there is no possibility of fire and tighten the parking brake lever.

5.3. Hand over the waybill to the dispatcher or responsible person.

5.4. Remove and put special clothes in the closet, wash hands and face with soap and water, take a shower. Do not use chemicals for washing.

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