Labor protection instruction for the road roller operator

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for the driver of the road roller. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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1. General provisions

1.1. Persons who have reached the age of 18, have a certificate for the right to operate a road roller and are recognized as fit for this work by a medical commission are allowed to drive a road roller.

1.2. The driver hired must undergo an introductory briefing on labor protection, industrial sanitation, fire safety, techniques and methods of providing first aid to victims, must be familiarized with the working conditions, rights and benefits for working in harmful and dangerous working conditions, against signature. rules of conduct in the event of an accident.

Before starting work directly at the workplace, the driver must undergo an initial briefing on safe methods of work.

On the conduct of introductory briefing and briefing at the workplace, appropriate entries are made in the Logbook for the registration of introductory briefings on labor protection issues and the Logbook for the registration of briefings on labor protection issues. At the same time, the signatures of both the one who was instructed and the one who instructed are required.

1.3. The road roller driver after the initial briefing at the workplace must undergo an internship for 2-15 shifts (depending on length of service, experience and nature of work) under the guidance of an experienced qualified road roller driver, who is appointed by order (instruction) for the enterprise.

1.4. Repeated briefing on the rules and methods of safe work and labor protection, the operator of the road roller must pass:

periodically, at least once a quarter;
with unsatisfactory knowledge of labor protection no later than a month;
in connection with the assumption of a case of injury or violation of labor protection requirements that did not lead to injury.

1.5. The driver of the road roller must work in overalls and special footwear provided for by the Model Industry Standards: cotton overalls, leather boots, combined mittens and a signal vest.

1.6. The road roller must be equipped with a cab or awning to prevent excessive exposure to solar radiation on the driver.

1.7. It is forbidden for the driver to work while intoxicated.

1.8. The road roller must be equipped with a first aid kit.

1.9. In case of accidents, the driver must be able to provide the victim with first aid, and in case of emergency, call an ambulance.

1.10. The operator of the rink can start working only on the machine assigned to him. It is forbidden to work on loose machines or machines assigned to other drivers without an order (instruction).

1.11. During transportation of a self-propelled roller on a trailer, the driver is prohibited from being in the cab of the roller and on the trailer platform.

1.12. In order to prevent arbitrary movement of the roller along the platform, it must be securely fastened with metal twists and wooden stops.

1.13. Before entering bridges, you must first check the load capacity of the bridge (according to road signs) and make sure that its condition guarantees safe passage.

1.14. It is allowed to cross the railway tracks only on solid flooring and in places specially designed for crossing, while adhering to warning signs and signals.

1.15. It is forbidden to change gears and disengage the clutch at the crossing of railway tracks and on slopes.

1.16. It is recommended to fill the rollers with fuel during the day only. If refueling is required in the evening or at night, sufficient electrical lighting must be provided.

1.17. The rink operator must perform the following fire safety measures:

do not smoke or use open flames near fuel depots and refueling points;
do not leave oiled rags and tow on the engine;
do not transport fuel on the working platform or on any other parts of the rink;
cleaning materials should be stored only in special metal boxes with lids that are tightly closed;
close the necks of the fuel tanks with metal plugs.

2. Safety requirements before starting work

2.1. Before starting work, the driver must put on overalls and safety shoes, check the condition of the motor roller and eliminate the noticed shortcomings, including checking the operation of the engine in different modes, the serviceability of rotating and moving parts and protective devices, make sure that there is fuel, oil in the gearbox and bearings, water in the cooling system, serviceability of the electrical equipment of the rink and brakes, as well as the operation of the sound signal.

2.2. If malfunctions are found that the driver cannot eliminate on his own, the mechanic should be informed. It is prohibited to start work on a defective roller.

2.3. Inspection of a skating rink operating several shifts should be carried out jointly with the driver who passed the shift.

2.4. You can only check the fuel level in the fuel tank with a measuring ruler. When refueling the motorized roller, it is forbidden to raise an open flame to the fuel tank or smoke.

2.5. Before starting the engine, it is necessary to check the level of lubricating oil in the crankcase, filling with fuel and water. The roller must be stopped, the clutch lever disengaged and the shift lever in neutral.

2.6. It is forbidden to start the engine if fuel leaks in the power system. A leak detected in the elements of the fuel line system should be immediately eliminated.

3. Safety requirements during work

3.1. Before starting the movement of a self-propelled roller, the driver must give a sound signal. During the movement, it is forbidden to climb on the rink and descend from it.

3.2. When two or more self-propelled rollers work together, following each other, it is necessary to keep a distance of at least 10 m between them.

3.3. When driving downhill, be sure to engage first gear; it is forbidden to change gears on a descent or ascent.

3.4. The driver of a self-propelled skating rink during work is prohibited from transferring control of the rink to another person, as well as transporting people on the control platform, except for people who are undergoing practical training.

3.5. The driver must ensure that during the operation of the rink there are no people near the rollers and in the path of movement.

3.6. Rollers used for compaction of asphalt concrete pavements must be equipped with a device for lubricating the rollers. Do not lubricate rollers by hand.

3.7. The driver must not allow sharp turns of the roller, especially when working on slopes, as this can lead to slipping or overturning of the roller.

3.8. The rink driver cannot leave during work, he must carefully monitor the indicators of instrumentation, the normal operation of the engine, and the correct operation of the control mechanisms.

3.9. When working on embankments with a height of more than 1,5 m, the distance from the nearest roller of the roller to the edge of the subgrade must be at least 1 m.

3.10. When operating rollers with a hydraulic control system, it is necessary:

monitor the health of the warning valve, which ensures the passage of part of the liquid from the distributor to the tank;
carefully tighten the connections of the flexible hoses;
replace hoses that are swollen or leaking. The operator must not carry out any repairs to the high pressure hoses while the engine is running.

3.11. The self-propelled roller must not be left unattended while the engine is running. If the driver needs to move away, he must turn off the engine and brake the car reliably.

3.12. While driving on the road, the rink driver must comply with the requirements of the "Rules of the Road of Ukraine", this instruction, as well as take all possible measures to prevent and eliminate emergency situations.

4. Safety requirements for the maintenance and repair of ice rinks

4.1. For the period of repair and maintenance, self-propelled rollers must be installed on flat areas cleared of foreign objects.

4.2. To prevent arbitrary movement of the roller during its repair, it is necessary to install special stops under the rollers.

4.3. Maintenance and repair of the roller with the engine running is prohibited, except when adjusting the engine and testing the brakes.

4.4. During disassembly and folding of components and assemblies, it is necessary to use special pullers and keys. Nuts that are difficult to remove must first be moistened with kerosene, and then unscrewed with a wrench. It is forbidden to unscrew the nuts with a chisel and hammer.

4.5. The tool used in the maintenance and repair of road rollers must be serviceable.

4.6. When working together with an electric gas welder, it is necessary to use protective goggles and gloves.

4.7. When repairing motor rollers, it is allowed to use only serviceable lifting equipment and devices (poly chain hoists, hoists, jacks, etc.). The weight of the load to be lifted must not exceed the maximum load capacity of the devices used.

4.8. All repair work at night must be carried out with sufficient artificial lighting, as well as with the use of low-voltage portable electric lamps (24 V).

4.9. Before putting into operation after repair, it is necessary:

move people to a safe distance;
remove foreign objects and tools from the surface of the rink and the control platform;
check the serviceability of warning and instrumentation;
start the engine and test it at idle and under load.

5. Safety requirements after finishing work

5.1. After finishing work, the rink driver must put the machine in the place reserved for its parking, turn off the engine, cut off the fuel supply, remove the starting devices so that unauthorized persons cannot start the engine, turn off the clutch. During the cold season, drain the water from the cooling system.

5.2. The skating rink must be cleaned of dust and dirt, the condition of its mechanisms must be inspected and defects identified during the inspection must be eliminated.

5.3. Roller mechanisms should be lubricated.

5.4. The driver must inform the mechanic about all the malfunctions identified during the inspection or operation of the rink and make an entry in the shift acceptance and delivery log.

5.5. At the end of work, remove overalls, clean them of dust and other dirt and put them in the place provided for storage. Then wash your face and hands with warm water and soap or take a shower.

6. Safety requirements in emergency situations

6.1. If suspicious noises, crackling, grinding and other unusual phenomena appear in the engine or undercarriage of the skating rink, it is necessary to stop work and take measures to eliminate the malfunction.

6.2. If you detect the smell of burning or smoke, you must stop working.

6.3. If there is a leak in the tanks, fuel and oil lines, it should be eliminated immediately. Wipe spills dry.

6.4. In the event of a fuel flash, it is necessary to shut off the fuel supply to the engine, and then take measures to extinguish it. Flamed fuel should be extinguished with powder and carbon dioxide fire extinguishers, sand, earth.

6.5. If it is not possible to extinguish the fire on your own, you must call the nearest fire brigade by telephone, radio or any other means of communication.

7. Additional requirements

7.1. Complete the road roller with a rear-view mirror.

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