Labor protection instruction for the warper

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OCCUPATIONAL SAFETY AND HEALTH
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Instruction on labor protection for the warper. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Each worker, upon entering a job, must undergo an introductory safety briefing, and when transferring him from one job to another (at least for a short time), as well as from one workshop to another, he must undergo a safety briefing from the foreman at the workplace that he will serve.

1.2. Individuals at least 18 years of age who have passed a medical examination, have been trained in safe methods and techniques of working on warping machines, have studied the safety instructions and have been instructed at the workplace are allowed to work independently as an operator of warping equipment.

1.3. Overtime work is prohibited.

1.4. It is forbidden to work on the machine without personal protective equipment (overalls, scarves).

1.5. For non-compliance with this instruction, the perpetrators are subject to disciplinary liability in accordance with the internal regulations of the enterprise.

1.6. For sectional warpers, the transmission of the machine drive, the brake pulley and the speed variator must be covered with stationary guards.

1.6.1. The machines must be provided with an automatic stop of the warping roller when the thread breaks.

1.6.2. The voltage of electric current in the network of self-stopping mechanisms and light signaling should not exceed 42 V.

1.7. The drum of the warping machine must have a fast-acting brake device that ensures the stop of the warping drum with a run-out of no more than half a turn.

1.8. The voltage of the electric current in the network of the self-stop mechanism when the thread breaks or leaves should be no higher than 42 V.

1.9. The warping machine of the Sotnikov system must be protected from the side of the engine and the counter drive with a solid casing. from sheet iron or metal mesh on the frame.

The warping machine of the Schweiter system is protected from the front with sheet metal, from the side of the counter drive and belt drive, a fence made of sheet iron strips or a metal mesh on the frame is installed from the floor to the counter drive.

1.10. At a warping machine for parallel warping, the transmission from the engine and the machine pulley must be protected.

On the opposite side of the machine drive, a fence is installed in the form of a metal mesh on a frame, reinforced to the machine frame and floor,

1.11. On a tape-based machine, the drive and gearbox are protected by a solid case; gearbox at the junction with the transfer shaft with a solid metal casing; transfer shaft in the form of a continuous pipe; a pulley located at the end of the transmission shaft; transmission and gears that drive the drum of the machine, with a solid metal casing; shafts, worm gears and sixes with factory-made cast casings.

2. Labor protection requirements before starting work

2.1 Before taking the shift, put on an apron and a headdress (kerchief).

2.2. Properly organize your workplace, arrange your tools (scissors, water trough, sticky paper, labels, etc.) so as not to spend too much time looking for it when working.

2.3. Check the serviceability of the machine guards, the presence of grounding.

2.4. In case of malfunctions of the equipment or fencing, do not start work until they are completely eliminated.

2.5. Take the machine to the workplace according to the instructions.

2.6 Lubricate the machine and get to work

3. Labor protection requirements during work

3.1. Do not work in the car without protective equipment (without an apron, scarves),

3.2. In cases of malaise, the operator of the warping equipment must warn the foreman about this and is allowed to work only after he has been examined by doctors.

3.3. Before starting the machine, the operator of the warping equipment must warn the people in the machine with the words "Caution starting the machine."

3.4. Do not block passages with foreign objects

3.5. Do not clean or lubricate the machine while running.

3.6. When turning off the machine, do not brake the reel with your hands to avoid trapping hands between the reel and drum.

3.7. Be careful with the guide comb needles.

3.8. While at the workplace, it is prohibited:

stand with your back to the serviced machine during its course;
leave the door of the electrical box open;
lubricate moving parts;
conduct any conversations with strangers.

4. Labor protection requirements in emergency situations

4.1. In the event of knocking, creaking, grinding and other abnormal sounds in the machine, as well as the appearance of flames, sparks, smoke in the electrical equipment of the machine, an accident with the workers of one's own or neighboring machine, immediately notify the foreman.

5. Labor protection requirements at the end of work

5.1. 10 minutes before the end of the shift, inspect the car and make sure it is in good condition, clean and prepare the car for delivery to your foreman or shift worker.

5.2. Hand over the car to the foreman, and then to the shift.

5.3. Put the tool in the locker, hand over the waste to the accountant.

5.4. When leaving work, it is forbidden to stop in the working area and distract the shifter who has started work with conversations.

5.5. Take personal hygiene measures.

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