Instructions for labor protection when servicing a gas burner and performing work on embedding seams

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection during the maintenance of a gas burner and the production of work on embedding seams. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have passed introductory briefing, briefing at the workplace, trained in safe working methods, and having the appropriate certificate are allowed to service the gas burner and carry out work on sealing joints.

1.2. Workers serving gas burners are appointed by order of the enterprise. A copy of the order must be kept by the person responsible for the safe operation of gas burners.

1.3. Supervision over the safe performance of work using gas burners is carried out by specialists appointed by order and who have passed a knowledge test on the organization and implementation of safe work using gas burners.

1.4. Persons working with a gas burner, in terms of providing overalls and special footwear, are equated with gas welders and receive the following special footwear and overalls:

cotton suit with flame retardant impregnation or suit for a welder;
leather boots with a hard toe cap;
canvas mittens.

In winter additionally:

cotton jacket with insulating lining;
cotton trousers with insulating lining;
felted shoes with galoshes.

1.5. When heating the seams, freeing them from ice and snow, you should work in goggles with a special light filter. It is advisable to use glasses in a scaly frame, through which air is ventilated and glasses do not fog up.

1.6. The workplace of the sealer must be located at a distance of at least 10 m from gas cylinders and at least 5 m from combustible materials.

1.7. It is not allowed to use gas burners to perform unusual work in tanks, wells and other closed containers.

1.8. On gas cylinders with propane-butane, the brand of the manufacturer, weight in kilograms, type of cylinder, capacity in liters, working pressure in kg / cm2, date of manufacture and test period must be indicated.

Cylinders must be stored in special dry and ventilated rooms. Empty cylinders must be stored separately from cylinders filled with gas.

1.9. Gas cylinders may only be transported, stored, issued and received by persons who have been trained in their handling.

They must be protected from shock and direct sunlight; the movement of cylinders is carried out on trolleys specially designed for this purpose, in containers and other devices that ensure their stable position.

1.10. The enterprise must ensure the storage and commissioning of gas burners, reducers, hoses, for which:

at least once a month and every time a gas burner malfunctions and is repaired, it is necessary to check it for gas tightness, followed by recording the results of the check in a journal;
once every three months, a technical inspection and testing of gearboxes in operation should be carried out;
serviceable gas burners, reducers, hoses should be assigned to certain persons admitted to work;
before connecting the reducer to the cylinder, it is necessary to carefully inspect the reducer from the outside: check the test period, the absence of contamination, check the threads with a cap nut.

1.11. Violation of labor protection instructions is a violation of labor and technological discipline.

1.12. Dangerous and harmful production factors:

height;
harmful components of mastics;
electricity; compressed air.

1.13. For non-compliance with the requirements of this instruction, the employee is liable in accordance with applicable law.

2. Safety requirements before starting work

2.1. Before starting work, the sealer must:

2.1.1. check the condition of the burner assigned to it, gas valves, fastening and condition of hoses, pressure gauge and make sure they are in good condition;

2.1.2. check the connections of hoses with fittings, the condition of taps and other connections with a soapy solution. It is prohibited to check the condition of connections, taps, and gas pipelines with an open flame;

2.1.3. check the condition of the workplace, scaffolding, remove unnecessary items, clear the aisles;

2.1.4. put on overalls, safety shoes, a protective helmet, check their condition.

3. Safety requirements when performing work

3.1. During operation, the sealer is prohibited from:

3.1.1. leave unattended heating equipment (gas burner, hose, cylinder with a reducer);

3.1.2. allow outsiders and persons not engaged in work to enter the work area (closer than 5 m);

3.1.3. touch the heated surface with unprotected hands;

3.1.4. work with insufficient illumination of the workplace;

3.1.5. work with air pollution or gas leakage;

3.1.6. move with a lit burner outside the workplace or climb stairs, ladders of scaffolding, scaffolding;

3.1.7. keep the hoses on your shoulders, under your arm during work, wrap them around your waist or clamp them with your feet.

3.2. During breaks in operation, the burner should be extinguished by tightly closing the valve on it. A burning burner is not allowed to be released from the hands, even for a short time.

3.3. With sleet, wind speed of 15 m/s and after dark, work at height should be stopped.

3.4. The object must be provided with the necessary fire extinguishing equipment and a first aid kit.

4. Safety requirements in emergency situations

4.1. In case of accidents and accidents, immediately take measures to provide first aid to the victims and notify the foreman (foreman), as well as ensure the safety of the situation, if this does not pose a danger to the life and health of people.

4.2. Emergencies and accidents can occur for organizational, technical and other reasons, in particular due to:

being in the workplace in a state of intoxication;
admission to work of untrained, not certified, not trained persons on labor safety;
non-use of personal protective equipment;
burner malfunctions, including safety devices;
unsatisfactory condition of the workplace;
insufficient illumination of the place of work;
violations of the work technology, the project for the production of work, etc.

5. Safety requirements at the end of work

5.1. Turn off and remove the burner with the cylinder.

5.2. Clean the workplace and remove production waste to the designated area.

5.3. Place overalls, safety shoes, protective helmet in a wardrobe locker.

5.4. Wash face and hands thoroughly with soap and water (take a shower).

5.5. Report all shortcomings found during work to the foreman (foreman).

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