Labor protection instructions for the spreader

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OCCUPATIONAL SAFETY AND HEALTH
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Instructions on labor protection for the floorer. Full document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General requirements for labor protection

1.1. Each worker, upon entering a job, must undergo an introductory general safety briefing, and when transferring him from one job to another (at least for a short time), as well as from one workshop to another, he must undergo a safety briefing at that workplace from the foreman which he will serve.

1.2. Persons at least 13 years of age who have undergone special training and instructions at the workplace are allowed to work on laying as a spreader using mechanisms, a spreading complex, conveyors, unwinders and devices.

1.3. When performing flooring work, coordinate your movements with a partner. Be considerate of those working near you. When turning on the mechanisms - make sure that the partner's hands are not in the danger zone of their action.

1.4. In case of inattentive work, there may be cases of mechanical and electrical injuries, injuries, contact the first-aid post and report the causes of the case to the workshop administration.

1.5. Worker, remember that work on laying fabrics using mechanisms that facilitate working conditions (mechanical and electromechanical end rulers, OPI, roller tables, etc.) require knowledge of the device and the rules for handling these mechanisms, great attention when performing work, compliance safety regulations.

1.6. When working with a roller table, fabric supply transport, etc. it is necessary to follow the rules of labor safety. Only spreaders of the cutting room have the right to carry out work on laying the fabric, perform only the assigned work.

1.7. With inept, inattentive, incorrect handling and with the machine, you endanger yourself.

1.8. Remember that accidents occur from inattention when working on machines, due to violation of safety regulations.

1.9. Remember that the wrong position of the hands during work can lead to cut fingers.

1.10. Make sure that there are no foreign objects on the surface of the ruler.

1.11. Change the blades in the planer only when the machine is turned off.

1.12. Dangerous places are; blade and moving planer; Belting.

2. Labor protection requirements for equipment

2.1. Carrying the machine (trolley) from one flooring table to another must be mechanized

2.2. The machine must not have any protruding parts from the maintenance side.

2.3. The platform of the spreading device for the movement of the worker must be equipped with a safety fence that stops it when it hits obstacles.

The machine (trolley) must be equipped with limit switches that stop it at the end of the platform. Their device and fastening should ensure the timely stop of the machine.

2.4. The machine must be provided with a special device for easy and quick loading of pieces and rolls of material, the lifting of rolls onto the spreading machine (trolley) must be mechanized.

2.5. The starting device must have a lock that excludes the possibility of self-switching on the machine (trolley) at the time of filling the material (fabric) between the rollers.

2.6. When working on a machine (trolley) of two workers, the machine must have an alarm and a blocking device that excludes the start of the machine by one worker.

2.7. The design of the machines should exclude injury to the hands of the person working with the cutting tool.

2.6. The cutting tool of mechanical and electromechanical end rulers must have a fence that protects workers from injury (cut).

2.9. All moving and rotating parts of electromechanical end rulers must be covered with reliable casings and covers; all wheels and the drive shaft must be guarded.

2.10. The current-carrying device of the trolley type must be carefully insulated.

2.11. The surface of cutting tables must be smooth, free of burrs, cracks or other defects.

3. Labor protection requirements during work

3.1. Put on an apron before starting work. Check that clothing is in good condition to prevent it from being caught by rotating machine parts. Tuck your hair under your headdress.

3.2. Check the correct operation of the unwinding machine, clamping and trimming rulers of the ends of the decks, the complex used, the presence of guards on the rotating parts of the equipment and current-carrying connections, the good condition of the ground. In case of malfunctions - disconnect the equipment from the mains, call the repair personnel, inform the master about the malfunctions.

3.3. Check the surface of the table for compliance with health and safety regulations (for roughness, nicks, protruding nails, etc.).

3.4. Make sure that all sharp sharp objects (blades, scissors, etc.) are removed from the table.

3.5. Make sure that the machine is in good condition at idle, its starting and braking devices, the presence and serviceability of the fences, and the correct installation of the planer. There should be no foreign objects on the surface of the ruler.

3. Labor protection requirements during work

3.1. When working with the conveyor, feeding the fabric from the preparation shop to the spreading table, observe the following rules:

before starting, make sure that there is no repair work on the conveyor, that there are no people and foreign objects in the way. Do not press two buttons on the conveyor control panel at the same time - this will damage the equipment;
lay the fabric according to the numbering of the cradles and in accordance with the planning map. If it is necessary to move the conveyor in the opposite direction - press the red "stop" button, and then the button of the desired direction;

3.2. When laying, spread the material well, position your hands correctly and only then press the ruler button.

After the piece of fabric is completely covered, check that both ends of the rod (rolling pin) are on the edge of the cradle. When the rolling pin falls out, place it on the hooks. A rolling pin left at the bottom of the cradle may cause damage to the conveyor, endangering people's lives.

3.3. When loading the conveyor with rolls of fabric, coordinate your actions with the workers of the preparation shop, turn on the electric lock in a timely manner.

3.4. In case of a faulty electrical interlock of the transport, you exclude its accidental switching on in the preparation shop during work in the cutting shop, it is forbidden to carry out laying from the conveyor.

3.5. Monitor the quality of the cutting blade. When two corners of the blade become dull, it should be replaced.

3.6. Replace the blade only with the machine turned off.

3.7. Make sure your hands don't touch the blade.

3.8. Make sure that there are no foreign objects on the surface of the ruler.

3.9. Do not open or remove guards while the machine is moving.

3.10. Clean the machine only when the engine is off. When cleaning the machine, do not touch the electrical wires. Make sure that the wash does not get on the wires.

3.11. Be careful not to cut your fingers with a razor when threading them into the cutters of the mechanical rulers cutting the end of the deck.

3.12. Do not work on faulty equipment and do not repair it yourself, call an electrician in a timely manner.

3.13. When passing through the workshop, give way to moving handcarts in a timely manner. Keep the workplace and aisles clean and tidy and do not clutter them.

3.14. When using weights to hold down the decks, make sure that no edges hang over the work surface, so that when moving parts of the split decks, these weights are not dropped onto the floor.

3.15. It is forbidden to correct the fabric in the ruler area after turning on the motor. You can correct the fabric only after stopping the ruler in the upper position, for which you need to press the "stop" button as soon as the ruler rises and the planer starts to reverse.

4. Labor protection requirements in emergency situations

4.1. In emergency situations, in case of any malfunction, turn off the mechanism. Call maintenance personnel.

4.2. If you feel the tingling of your hands with current, even if the machine and grounding are in good condition, turn off the power supply, inform the electrician, foreman. After repair - start work only with the permission of the electrician, who is obliged to check the safety.

4.3. Stopping the equipment during operation for repairs without warning the foreman is allowed only in emergency cases for all employees.

4.4. In the electrical circuit of the machines, there must be two interlocking start buttons and a stop button for emergency stop located on the common control panel.

4.5. In case of an accident, immediately take measures to prevent serious consequences, turn off the breaker if it is connected with electric current. provide first aid to the victim, send him to the nearest medical institution.

5. Labor protection requirements in emergency situations

5.1. Turn on the mechanisms, wait for a complete stop, perform technological maintenance measures for the equipment.

5.2. Clean and lubricate the machine with the engine running.

5.3. Clean up the workplace and hand over to the shift.

5.4. If there is a malfunction or any shortcomings, inform the shifter and warn the foreman.

5.5. Take personal hygiene measures.

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