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Labor safety instructions for spring operators on spring-coiling machines FS-2, FS-4, FS-5. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. This instruction has been developed in accordance with the requirements (Regulations on the procedure for the development and approval of rules and instructions on labor protection), approved by Resolution of the Ministry of Labor of the Russian Federation dated 01.07.93 No. 129, standards of industrial sanitation, fire safety, electrical safety, requirements of passports and operating instructions for equipment, GOST SSBT, technological documentation.

1.2. All newcomers to work are allowed to perform their duties only after passing an introductory briefing on labor protection and a briefing on safety at the workplace.

1.3. All workers, regardless of qualifications and length of service, are re-instructed at least every 3 months.

1.4. Unscheduled briefing is carried out when changing the rules for labor protection, the technological process, replacing or upgrading equipment, fixtures and tools, raw materials, materials, violations by workers of labor safety requirements that have led or may lead to injury, accident, fire, explosion.

1.5. Work only on those machines that you have studied well and on which you are allowed to work independently.

1.6. Do only the work that is assigned to you by the master, and on the condition that you know the safe ways to do it.

1.7. If you notice safety violations by other workers, warn them about the need to comply with safety requirements.

1.8. Do not work near open live parts (trolleys, electrical panels, cables, etc.) until you make sure that there is no voltage on them and will not be applied before the end of work.

1.9. Do not work on faulty equipment and in the absence or malfunction of protective guards, interlocks, grounding.

1.10. Do not operate the machine until you are sure that all moving parts that present a trapping hazard are securely guarded.

1.11. Work only in serviceable, neatly tucked overalls and protective devices provided for by the Model Industry Standards for this profession:

• a) cotton suit GOST 12.4.108-82;
• b) leather boots GOST 12.4.137-84.

1.12. Make sure that the floor around the machine is level and non-slip, and that all hatches, trenches and openings are closed. If the floor is covered in oil or emulsion, request that it be sprinkled with sawdust or do it yourself.

1.13. On the territory of the plant and in the workshops, follow these rules:

• internal labor regulations, work and rest regime;
• walk on sidewalks and paths specially designed for pedestrian traffic, and where there are none, on the carriageway, keeping to the left;
• be attentive to the signals of moving vehicles and do not run across the path in front of it;
• do not walk on railroad tracks;
• do not crawl under standing platforms and wagons;
• do not accelerate workshop transport carts and do not ride on them;
• use only the established passages, do not climb over conveyors, conveyors, etc.;
• if people work at a height, pass this place at a safe distance, as any object may fall from a height;
• do not stand or walk under a lifted load or in its immediate vicinity;
• do not look at electric welding with unprotected eyes; remember that eye pain may not appear immediately, but after a few hours;
• beware of gas poisoning, do not be idle near gas pipelines, gas generators, acetylene apparatus and other devices where gas can be released;
• do not touch electrical wires or other current-carrying parts, do not try to fix the malfunction of electrical wires or electrical equipment yourself, call an electrician for this purpose;
• do not turn on or stop (except in emergency cases) machines, machines and mechanisms, work on which is not entrusted to you by the administration;
• ride electric cars, tractor trailers, sit on the sides of cars, car steps, etc. prohibited;
• do not open the doors of electrical panels and other equipment;
• do not make an open fire without the permission of the administration, smoke in specially designated areas;
• do not lift the load beyond the permissible norm.

Remember that it is allowed to lift a load weighing no more than:

• men - 50 kg;

women aged 18 and over:

• lifting and moving weights when alternating with other work (up to 2 times per hour) - 10 kg,
• lifting and moving weights constantly during a work shift - 7 kg;

the amount of dynamic work performed during each hour of a work shift should not exceed:

• from the working surface - 1750 kgm,
• from the floor - 875 kgm;
• lifting weights to a height of more than 1,5 m - 10 kg;
• when moving goods on trolleys or in containers, the applied force should not exceed 10 kg.

1.14. Immediately notify the foreman of any accident involving you or another worker, provide first aid in accordance with IOT-149 and go to the health center.

1.15. You should not follow the order of the foreman (foreman), if it contradicts the rules of labor protection and can lead to an accident, inform the senior foreman or the head of the workshop about this.

1.16. For failure to comply with the requirements of the instructions, you are responsible in accordance with the Internal Labor Regulations and labor legislation.

1.17. Harmful and dangerous production factors to which the spring driver may be exposed (GOST 12.0.003-74):

• electricity;
• moving machines and mechanisms, moving parts of equipment;
• noise - remote control 80dB;
• illumination - not less than 200 lux;
• temperature regime: 17-23°C during the cold season; 18-27°C during the warm season.

2. Safety requirements before starting work

2.1. Put your work clothes in order: button up or tie up the sleeve cuffs, put on a hat, women should tuck their hair under a headscarf tied without hanging ends. It is prohibited to work in light open shoes and with rolled up sleeves.

2.2. Before each time you turn on the machine, make sure that starting the machine does not endanger anyone.

2.3. Receive the machine from the replacement: check that the machine and workplace are well cleaned; get acquainted with the problems in the operation of the machine that occurred in the previous shift and with the measures taken to eliminate them.

2.4. Immediately report a machine malfunction to the foreman; Do not start work until the malfunction is eliminated.

2.5. Check availability and serviceability:

a) guards of gear wheels, drive belts, rollers, drives, etc., as well as live parts of electrical equipment (starters, switches, transformers, buttons);

b) grounding devices.

2.6. Check the idle speed of the machine;

a) serviceability of controls (mechanisms of main movement, feeding, starting, stopping movement, etc.);

b) serviceability of the lubrication and cooling system (make sure that the lubricant and coolant are supplied normally and uninterruptedly);

c) the serviceability of the locking of the switching and switching levers (make sure that the possibility of spontaneous switching from idle to working is excluded);

d) are there any jamming or excessive slack in the moving parts of the machine,

especially in the spindle, in the longitudinal and transverse slide of the caliper.

2.7. To prevent skin diseases of the hands, use cooling oils and liquids on machines as directed by a doctor; before starting work, lubricate your hands with special pastes

2.8. Check the quality of hand tools when receiving them in the storeroom:

a) the handle of the file and scraper must have a metal ring that protects it from splitting;

b) the hammer must be mounted on an oval-section handle, wedged with a metal wedge and made of hard and tough wood; the hammer head should have a smooth, slightly convex surface; You cannot work with a hammer with a knocked-down hammer that has cracks and is mounted on a handle made of soft wood, as well as poorly secured to the handle;

c) the chisel and other impact tools must be at least 150 mm long, the punch must be 100 mm long and have a work hardening on the striker;

d) wrenches must be in good working order and match the size of the nuts. It is prohibited to use wrenches with gaskets, extend them with pipes, or use counter wrenches;

e) lay out the tool and devices in a convenient order for use.

2.9. Use cutting tools that are properly sharpened. The use of faulty tools and accessories is prohibited.

2.10. Place the hoses supplying coolant so that there is no possibility of them coming into contact with the cutting tool and moving parts of the machine. Coolant must be supplied by pump only.

2.11. Make sure you have free access to the starting devices.

2.12. Make sure there is free passage and passage.

2.13. Make sure the floors are correct.

3. Safety requirements during work

3.1. Carry out work in accordance with the technological process.

3.2. Before starting work, make sure that no one is endangered by starting the machine.

3.3. Disconnect the equipment from the mains:

a) when adjusting and tuning;

b) when leaving even for a short time;

c) in case of temporary suspension of work;

d) during a power outage;

e) upon detection of a malfunction;

f) when tightening bolts, nuts and other fittings;

g) when changing tools;

h) when adjusting and changing protective and safety devices, cleaning and cleaning.

3.4. Whenever you turn off the equipment, do not leave it until it comes to a complete stop.

3.5. Follow the indications of control and measuring instruments.

3.6. Monitor the presence of oil in the hydraulic cylinders and in places where rubbing parts are lubricated.

3.7. If oil leaks are found, turn off the equipment.

3.8. Make sure that the supplied wire and the initial data on length, width and thickness correspond to the equipment settings.

3.9. Monitor the equipment settings to the specified parameters.

3.10. Monitor the condition of sharpening and fastening of the cutting tool.

3.11. Monitor the proper operation of supply and exhaust ventilation and local suction.

3.12. Work on serviceable equipment with proper suction, supply and exhaust ventilation, fences and locks.

3.13. Use personal protective equipment and safety devices.

3.12. Do not stack foreign objects, parts and workpieces on fences and individual pieces of equipment.

3.13. Do not transfer your work and control of mechanisms, units, machines or lines to persons who do not have the right to work on this equipment.

3.15. It is forbidden:

• work in case of malfunctions of the machine, protective fences, grounding;
• use boxes and other random objects for sitting;
• blow yourself or a friend with compressed air; wash hands in oil, emulsion and kerosene;
• allow unauthorized persons who are not related to the assigned work to their workplace;
• eat at work.

4. Safety requirements at the end of work

4.1. Disconnect the machine from the mains.

4.2. Wipe and lubricate the rubbing parts.

4.3. Tidy up your workspace. Fold the remaining material, put the waste in a container or designated place. Deliver finished products to the warehouse.

4.4. Put the used rags in a metal box with a lid.

4.5. Inform the shifter and foreman about any malfunctions noticed during operation.

4.6. Follow the rules of personal hygiene (both after finishing work and during the break before eating):

• wash your hands with soap and water or other prescribed detergents, use wash basins;
• dry your hands with an electric towel or dry them with a towel allocated for this purpose;
• it is forbidden to wash hands in oil, emulsion, kerosene and other substances, wipe hands with rags contaminated with dust, sawdust, sand;
• clean overalls in the place designated for this purpose and store them in a wardrobe closet separately from home clothes.

4.7. Wash your hands with soap, take a shower, change clothes and get a good rest until the next shift.

5. Safety requirements in emergency situations

5.1. In case of emergencies on the presses, immediately turn off the press and report this to the foreman or shop manager.

5.2. If the machine suddenly stops, turn it off.

5.3. The most common causes of press injuries are:

• lack of safety devices;
• malfunction of control mechanisms;
• violation of the requirements of this instruction;
• negligence and negligence in the performance of work;
• non-use of personal protective equipment.

5.4. In the event of a fire being discovered, everyone who discovers it must:

• de-energize electrical equipment;
• immediately report the fire to all those working in the room and to the fire department: call tel. _______;
• start extinguishing the source of fire with the available fire extinguishing equipment. When extinguishing electrical equipment with carbon dioxide, powder fire extinguishers or sand, keep a safe distance (at least 1 m) from the spray nozzle and the fire extinguisher body to live parts;
• take measures to call the direct manager of the workshop, section or other officials to the fire site.

5.5. In the event of a power outage, turn off machines, equipment and tools.

5.6. In the event of an accident, first release the victim from the traumatic factor.

Attention: when releasing the victim from the action of electric current, make sure that you yourself do not come into contact with the current-carrying part and are energized.

5.7. Provide first aid to the injured.

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