OCCUPATIONAL SAFETY AND HEALTH
Instructions on labor protection for the accumulator operator. Full Document Occupational Safety and Health / Standard instructions for labor protection 1. General provisions 1.1. Persons at least 18 years of age who have undergone special training, including group I in electrical safety, are allowed to work with batteries. 1.2. Battery workers must undergo a mandatory medical examination upon entry to work and periodic medical examinations at least once every 12 months. Persons who have no contraindications due to health conditions are allowed to work. 1.3. All newcomers to work must undergo an introductory briefing in the labor protection service. The results of the briefing are recorded in the register of the introductory briefing on labor protection. After that, the final registration of the newly arriving employee is carried out and he is sent to the place of work. 1.4. Every new hire must undergo initial training on labor safety in the workplace. All employees undergo repeated training at least once every 6 months. The results of the briefing are recorded in the workplace briefing log. 1.5. When applying for a job and periodically, at least once every 12 months, the battery worker must pass a knowledge test on labor safety issues according to a program approved by the owner. 1.6. Battery workers are required to comply with the internal labor regulations of the institution and comply with work and rest schedules. 1.7. When working in a battery room, personnel may be exposed to the following hazardous and harmful production factors:
1.8. The administration of the institution is obliged to provide the battery operator with special electrical protection equipment, special clothing and safety shoes. According to DNAOP 0.00-3.06-98 “Standards for the free issuance of special clothing, special footwear and other personal protective equipment to road transport workers,” the battery worker must be given:
In the process of work, the battery operator must comply with the rules for wearing special clothing, safety shoes, and using personal protective equipment. 1.9. Battery workers are required to know and follow the rules of fire and explosion safety. Cluttering and littering of premises, passages is not allowed. Smoking is allowed only in specially designated and equipped smoking areas outside of workplaces. 1.10. The victim or eyewitness of the accident must immediately notify the manager of each accident related to production. The head must organize first aid to the victim, deliver him to a medical institution, inform the employer and the labor protection service about this. To investigate an accident, it is necessary to maintain the workplace environment and the condition of the equipment as they were at the time of the accident, if this does not endanger the life and health of others and does not lead to an accident. 1.11. Battery workers must be proficient in providing first aid, methods of transporting the victim, know the location and contents of the first aid kit, and be able to use the means in the first aid kit. 1.12. Battery workers must know and follow the rules of personal hygiene. 1.13. Persons who violated the instructions on labor protection are held accountable in accordance with the current legislation, an extraordinary examination of knowledge about labor protection. 2. Safety requirements before starting work 2.1. Put in order and put on overalls, safety shoes, overalls, rubber boots, prepare a rubber apron, rubberized oversleeves, rubber gloves and goggles. Remove hair under the headdress. 2.2. Carefully inspect the workplace, put it in order, remove all objects that interfere with work. Lay out the working tool, attachments and auxiliary material in a convenient and safe order and check their serviceability. 2.3. Check and make sure that the equipment of charging places, racks, busbars and electrolyte hoses, plugs and electric cords of a portable electric lamp are in good condition. 2.4. Check the illumination of the workplace and the operation of ventilation systems, the availability of fire fighting equipment. 2.5. Check the presence near the washbasin of soap, cotton wool in the package, towels and means to neutralize acid or alkali if they get on the skin and eyes. 2.6. Battery workers should not start work in case of the following violations of safety requirements:
Detected violations of safety requirements must be eliminated before the start of work, and if it is impossible to do this, the battery workers are obliged to report them to the foreman or manager. 3. Safety requirements during work 3.1. Battery work should be carried out in a specially designated room, where people should be limited access. Safety signs must be posted on the doors: "Battery", "Flammable", "Do not enter with fire." The supply and exhaust ventilation of the battery room should be turned on half an hour before the start of the battery charge and turned off after all gases have been removed, at least one and a half hours after the charge is turned off. 3.2. To move batteries around the territory and indoors, you should use a special trolley, the platform of which eliminates the possibility of falling batteries. 3.3. When carrying small-sized batteries by hand, it is necessary to use devices (grabs) and observe safety measures to avoid dousing with electrolyte. 3.4. Carry bottles with acid, alkali and electrolytes should be carried by two people. Bottles should be securely fastened to stretchers or crates, closed with lapped stoppers, and stored in a separate ventilated area. 3.5. During operation, battery operators must:
3.6. It is necessary to connect the batteries to the DC network and connect the batteries to each other in rubber gloves and rubber shoes. 3.7. If it is necessary to work on live parts, use a tool with insulated handles. 3.8. To inspect batteries, it is necessary to use explosion-proof portable lamps with a voltage not exceeding 42 V. 3.9. To safely drain the acid, you should install the bottles in special hinged supports (rocking chairs) or use a special siphon, 3.10. Acid electrolyte should be prepared in special vessels (ceramic, plastic, etc.), while first you need to pour distilled water, and then acid into it in a thin stream. 3.11. Acid filling and electrolyte preparation should be done with goggles and rubber gloves. 3.12. When preparing an alkaline electrolyte, open a vessel with alkali carefully and without great effort. To facilitate the opening of a vial, the cork of which is filled with paraffin, it is necessary to warm the neck of the vial with a cloth soaked in hot water. 3.13. Large pieces of caustic potassium should be split, covering them with a clean cloth. Crushed pieces of caustic potassium must be carefully lowered into distilled water using steel tongs, tweezers or a metal spoon and mixed with a glass or ebonite rod until completely dissolved. 3.14. Ready-made electrolyte should be poured into the batteries through a glass funnel, after removing the plugs from the filling holes and cooling the electrolyte to a temperature of 35±10 °C. The electrolyte level should be measured using a glass tube with a diameter of 3-5 mm. 3.15. Charge new batteries only after impregnating the plates with electrolyte: for batteries with dry charged plates - after 3 hours, and for batteries with uncharged plates - after 4-6 hours. 3.16. The progress of charging should be monitored with the help of control devices (thermometer, load fork, hydrometer, etc.). 3.17. Batteries must be soldered in the battery room no earlier than 2 hours after the end of charging. Batteries operating in the constant recharge mode should be transferred to the charge mode 2 hours before the start of soldering. 3.18. Lead smelting and filling molds with it when casting battery parts, as well as mastic melting and battery repair should be carried out only at workplaces equipped with local exhaust ventilation. 3.19 Battery workers are prohibited from:
Charging of accumulator batteries should be carried out only with open traffic jams and switched on exhaust ventilation. 3.20. It is not allowed to store and charge acid and alkaline batteries in the same room, as well as store acid bottles and alkaline bottles in the battery room in excess of the daily requirement. 3.21. Before eating and smoking, wash your hands with soap and rinse your mouth with water. Do not allow lead oxides to come into contact with the skin. 4. Safety requirements after finishing work 4.1. At the end of the work, the accumulators must:
4.2. When transferring a shift, report all malfunctions to the immediate supervisor or shift worker and make entries in the shift log. 5. Safety requirements in emergency situations 5.1. In case of contact with sulfuric acid on the skin or eyes, it is necessary to wash it off with a stream of water, then rinse with a 5% solution of baking soda (for the skin of the body) and 2-3% (for the eyes) and report this to the work manager. 5.2. If alkali gets on your skin or eyes, wash it off with a stream of water, then rinse with a 5-10% solution of boric acid (for body skin) and a 2% solution of boric acid (for eyes) and inform your supervisor. 5.3. Spilled sulfuric acid should be covered with sawdust, moistened with a solution of soda or covered with soda and wiped dry. 5.4. If signs of poisoning with alkali aerosols are detected, it is necessary to take the victim to fresh air, give him milk to drink as a neutralizing solution, and, if necessary, call an ambulance. 5.5. If alkali is spilled, then it must be covered with sand or sawdust, sand (sawdust) should be removed and this place should be filled with a solution of highly diluted hydrochloric or acetic acid. Then remove the acid neutralizing solution, wash floors and gloves with water and wipe them dry. If acid is spilled, then it is covered with sand (it is impossible to fill it with sawdust!), Then the acid-soaked sand is removed and the surface is covered with soda. The soda is then also removed and the area is washed with plenty of water. The electrolyte spilled on the rack must be wiped with a rag soaked in a 10% neutralizing solution, and spilled on the floor - first sprinkle with sawdust, collect them, and then moisten this place with a neutralizing solution and wipe dry. Solutions and substances to neutralize spills of acid, alkali or electrolyte should be stored on the rack during the entire working time and be clearly labeled. 5.6. In the event of a fire of hydrogen or combustible materials, it is necessary to start extinguishing the source of ignition with primary fire extinguishing means. If it is impossible to extinguish the fire on their own, the battery operator must call the fire brigade in the prescribed manner and inform the work manager about the incident. We recommend interesting articles Section Standard instructions for labor protection: ▪ Bookstore worker. Standard instruction on labor protection ▪ Development of windfall-windfall cutting areas. Standard instruction on labor protection ▪ Household worker. Standard instruction on labor protection See other articles Section Standard instructions for labor protection. Read and write useful comments on this article. Latest news of science and technology, new electronics: Artificial leather for touch emulation
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