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Labor protection instruction for stacker-packer. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Individuals at least 18 years of age who have been trained in specialized educational institutions, have a certificate and qualification group for electrical safety 1 and have passed a preliminary medical examination upon admission to work are allowed to work independently as a packer, as well as:

• induction training;
• fire safety briefing;
• initial briefing at the workplace;
• electrical safety training in the workplace.

1.2. The stacker-packer must pass:

• repeated briefing on labor safety at the workplace at least every three months;
• unscheduled and targeted briefings;
• sanitary medical examination according to the order of the Ministry of Health of the Russian Federation No. 90 dated 14

The stacker-packer must know:

• the impact on a person of dangerous and harmful production factors that arise during work;
• industrial sanitation and electrical safety requirements;
• location of first aid kits;
• internal labor regulations established at the enterprise;
• the requirements of this manual;
• instructions on fire safety measures;
• appointment of personal protective equipment;
• how to provide first aid to victims, use fire extinguishing equipment, call the fire brigade in the event of a fire.

1.3. The stacker-packer is subordinate to the foreman and process engineer of the site

1.4. In the process of work, the stacker-packer maintains communication with sorters and transporters.

1.5. The stacker-packer in his work must be guided by the requirements of this manual.

1.6. During operation, the stacker-packer may be exposed to the following dangerous and harmful factors:

• moving vehicles, mechanisms;
• blocking of workplaces and passages;
• glue spilled on the floor, water;
• insufficient lighting at night.

1.6. The stacker-packer in his work must use the following PPE: cotton gown, cotton gloves.

1.7. In order to prevent fires, the stacker-packer is prohibited from:

• use electric heaters not equipped for this purpose;
• use temporary or faulty wiring.

1.9. For non-compliance with the safety requirements set forth in this manual, the stacker-packer is responsible in accordance with applicable law.

2. Safety requirements before starting work

2.1. Wear the proper attire.

2.2. Prepare boxes, pads, cells, labels, condenser paper, glue.

2.3. Fill the adhesive tape on the rollers.

2.4. Check the correctness of the scales, the presence of weights.

2.5. The workplace of the stacker-packer is a part of the production area, equipped with a table, scales, a trolley for packed products and all the necessary packaging material and tools.

2.6. Familiarize yourself with the work of the previous shift.

2.7. Make sure that personal protective equipment is in good condition.

3. Safety requirements during work

3.1. The stacker-packer performs the work of packing sorted threads on bobbins and kops for shipment to the consumer

3.2. All members of the team must own all the operations of the packaging process, but during work, each member of the team performs only a certain operation.

3.3. Products are packaged strictly according to the assortment, grade, color in accordance with the current GOST, TU documentation, avoiding mixing

3.4. When checking the operation of the equipment, do not touch open live parts.

To protect against electric shock, all accessible metal parts of the equipment must be grounded or connected to a protective earthing device before mains power is supplied to the equipment.

3.5. If a malfunction is detected during the operation of the equipment, the operator must immediately disconnect the faulty device from the network, make an appropriate entry in the maintenance log, and report to the workshop foreman.

3.6. The first stacker-packer takes the sorted packages with threads from the sorter, wraps them in condenser paper and passes them through the window to another packer.

3.7. The second packer assembles the boxes, weighs as many packages on the scales as there are cells in the packing box, fills in the report and the label.

3.8. The third packer puts the packages in the box, moves it along the roller table, seals it with adhesive tape, sticks a label and puts the box on the floor cart.

3.9. Do not clutter up the workplace and aisles.

3.10. When leaving the workplace, keep an eye on passing vehicles.

3.11. Do not spill glue on the floor, and if it gets on the floor, wipe the floor thoroughly.

3.12 Stack the boxes on the trolley no higher than 6 rows.

3.13. When a packer works on a paper rewinding machine, he must:

• thread the end of the paper onto the drum when the machine is not running;
• turn on the machine and wind up a layer of paper no more than 3 cm, then stop the machine, cut the paper from the drum with a knife and put it on the table.

3.14. Cuts paper of the required format, and also puts a stamp on the box.

3.15. Throughout the working day, stackers-packers must keep the workplace clean and tidy, not clutter it with personal and foreign objects.

4. Safety requirements in emergency situations

4.1. When extinguishing a fire, it is necessary to use primary fire extinguishing equipment, take part in the evacuation of people. In case of electrical fires, use only carbon dioxide or powder fire extinguishers.

4.3. In case of injury, the laboratory assistant must stop work, notify the master and contact the first-aid post.

4.4. In case of electric shock, it is necessary to release the victim from the action of the current by immediately turning off the electrical installation with a knife switch or switch.

4.5. If it is impossible to turn off the electrical installation quickly enough, it is necessary to release the victim with the help of dielectric gloves, while making sure that you yourself do not become energized. After releasing the victim from the action of the current, it is necessary to assess his condition, call an ambulance doctor and, before the doctor arrives, perform artificial respiration.

5. Safety requirements at the end of work

5.1. Upon completion of work, stackers-packers must: