Occupational safety instructions for a body leveler

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Occupational safety instructions for a body leveler

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General provisions

1.1. The instructions apply to all departments of the enterprise.

1.2. The instruction was developed on the basis of DNAOP 0.00-8.03-93 "Procedure for the development and approval by the owner of labor protection regulations in force at the enterprise", DNAOP 0.00-4.15-98 "Regulations on the development of labor protection instructions", DNAOP 0.00-4.12-99 " Standard regulation on training on labor protection", DNAOP 0.00-1.28-97 "Rules for labor protection in road transport", NAPB A.01.001-95 "Fire safety rules in Ukraine".

1.3. According to this instruction, the leveler is instructed before starting work (initial briefing), and then every 6 months (re-instruction).

The results of the briefing are recorded in the "Journal of registration of briefings on labor protection issues". After passing the briefing, the log must contain the signatures of the instructing person and the leveler.

1.4. The owner must insure the leveler against accidents and occupational diseases.

In case of damage to the health of the leveler due to the fault of the owner, he (the leveler) has the right to compensation for the harm caused to him.

1.5. For non-compliance with this instruction, the leveler bears disciplinary, material, administrative and criminal liability.

1.6. Individuals under the age of 18 who have undergone a medical examination and special training for working on machines, introductory instruction in labor protection, instruction in the workplace and instruction in fire safety are allowed to independently perform leveling work.

1.7. When working on machines, the leveler must be instructed in safe working practices on each machine. In this case, on-the-job training is carried out every 3 months.

Instructions for the safe operation of machines should be posted at the workplace.

1.8. The trimmer must:

1.8.1. Comply with internal labor regulations.

1.8.2. Use overalls, safety shoes and personal protective equipment.

1.8.3. Remember personal responsibility for the implementation of labor protection rules and the safety of colleagues.

1.8.4. Perform only the work for which he has been instructed and assigned to him by the supervisor.

1.8.5. Do not allow strangers to your workplace.

1.8.6. Know how to provide first aid to victims of accidents.

1.8.7. Be familiar with the use of primary fire extinguishing equipment.

1.8.8. Keep your workplace clean.

1.8.9. Do not follow instructions that are contrary to the rules of labor protection.

1.9. The main dangerous and harmful production factors that affect the leveler.

1.9.1. Workplace clutter.

1.9.2. Lack of special devices, tools, fixtures.

1.9.3. Flying pieces of abrasive wheels.

1.9.4. Sharp edges, edges, burrs of workpieces, parts and products.

1.9.5. Thermal factors (burns of hands when cutting damaged areas with a gas cutter).

1.9.6. Increased noise levels during straightening of bodies, cabs and their parts.

1.10. Places where body works are performed must be equipped with equipment, fixtures and tools in accordance with the regulatory and technological documentation.

1.11. The leveler is provided with overalls, safety shoes and personal protective equipment: cotton suit, leather boots, combined gloves, goggles; on outdoor robots in winter additionally: cotton suit with insulated lining.

1.12. The workbench, scissors, etc. must be provided with special devices that reliably protect the worker, and be around people from chips, etc.

1.13. Hand tools must meet the following requirements:

1.13.1. Percussion instruments (hammer, sledgehammer, etc.) must have a slightly convex, not warped and not knocked down, crack-free surface of the striker, be securely fastened to the handles by wedging with wedges, and not have hardening.

1.13.2. The handles of hammers and sledgehammers must have a smooth surface of oval section with a thickening of the free end, not less than 250 mm long and made of hard and viscous wood (dogwood, beech, etc.).

1.13.3. On the cutting edges of roofing scissors there should be no crumbled places, dents. Cutting edges must be sharp.

1.13.4. The bolt-axle, fastening the halves of the hand shears, must allow the regulation of the normal gap between them for cutting metal without burrs.

1.14. When working with electric gas cutting tools, electrified tools and pneumatic tools, the leveler must have an appropriate certificate giving the right to perform these works and instructed in their safe work.

2. Safety requirements before starting work

2.1. Put on overalls, safety shoes, receive a task from the work manager.

2.2. The condition of overalls should exclude the possibility of being captured by moving parts of machines and machine tools (so that there are no hanging ends).

2.3. Check the availability and serviceability of tools and fixtures. Check the condition of the machinery. The presence of protective grounding and fencing on it.

2.4. Arrange the tool, fixtures, materials in a convenient and safe order for use.

2.5. Check for adequate illumination of the work area.

2.6. Remove unnecessary items and materials from the work area.

2.7. Check the tightness of the vise.

3. Safety requirements during work

3.1. Repaired bodies and cabins must be installed and securely fixed on special stands (stands).

3.2. Parts to be processed must be installed in special mandrels. It is forbidden to edit parts on weight.

3.3. Before straightening the wings and other sheet steel parts, they should be cleaned of rust with a metal brush near the local exhaust.

3.4. When cutting on mechanical shears and bending on bending machines, it is allowed to work only with metal, the thickness of which does not exceed the value allowed for this equipment.

3.5. If you need a bevel cut of sheet metal, you should start cutting from the side where the angle between the cut line and the edge of the metal is closer to a right angle.

3.6. Cut metal with scissors in such a way that there are no uncut burrs left on the edges of the workpiece.

3.7. In the manufacture of parts and patches from sheet steel, sharp corners, edges and burrs must be cleaned.

3.8. It is forbidden:

3.8.1. When cutting out damaged areas by gas welding, support the cut parts with your hands.

3.8.2. Operate the grinder without the protective cover.

3.8.3. When cutting sheet metal with mechanical shears, feed the metal while keeping your hands against the cutting rollers.

3.9. When servicing and repairing the bodies of buses, vans, cabins at a height of more than 1 m, it is necessary to use platforms, portable step-ladders.

It is forbidden to work on random stands or ladders.

3.10. When climbing a ladder, a worker is prohibited from holding tools, materials and other objects in his hands. For this, a bag or a special box must be used. It is forbidden to work simultaneously on the ladder, platforms and below them.

3.11. When cutting out the supporting parts of the body, reliable stops must be installed under them.

3.12. Workers who work in conjunction with the welder, as well as perform work with stripping machines, must use safety glasses.

3.13. Carrying, straightening and cutting sheet metal parts is only allowed in gloves.

3.14. In the process of work, metal trimmings must be folded into a specially designated place (box).

3.15. When cutting parts and patches of large sizes on mechanical scissors, it is necessary to use supporting devices.

3.16. When cutting sheet metal on mechanical scissors, it is necessary to feed the metal in such a way that the hands are not in front of the cutting rollers.

3.17. Before air is supplied to operate the pneumatic torch, it must be in working position.

3.18. When working with an abrasive wheel on a flexible shaft, a protective cover should be used.

3.19. When straightening parts on roller machines, you must be careful that your fingers do not fall into the space between the rollers of the machine.

3.20. When leveling the surfaces of parts directly on the vehicle with preheating of damaged areas, it is necessary to remove materials and parts that can flare up near the repaired area.

3.21. When rolling a sheet of metal using manual or mechanical rolling machines, it is necessary to be careful not to pinch the fingers between the sheet of metal and the fixed parts of the machine.

3.22. When working with power tools, use insulating gloves.

3.23. Connect hand-held electrified tools to the mains only with a plug that has a grounding contact.

3.24. When carrying a pneumatic or power tool, it is necessary to hold it by the body handle, and the air hose, electric wire or cable - rolled into a ring.

3.25. Change the cutting tool only when the pneumatic or power tool is disconnected from the mains.

3.26. When processing a workpiece or part, you must make sure that they are securely fastened and cannot turn during processing.

3.27. When working with pneumatic and power tools, it is necessary to be careful not to grab the overalls with the tool.

3.28. When connecting the hose to the air network, make sure that it is securely fastened to the fitting.

3.29. It is forbidden:

3.29.1. Put a sheet of metal on edge.

3.29.2. Use drills with knocked down cones.

3.29.3. Carry the tool by holding it by the hose, electric wire, cable or cutting part.

3.29.4. When cutting out damaged areas, support the cut parts with your hands.

3.29.5. Direct the jet of air at people, the floor and equipment when blowing air through the hose.

3.29.6. Brush away metal cuttings with your hands and blow off metal dust with compressed air.

4. Safety requirements after finishing work

4.1. Disconnect the electrified tool, pneumatic tool and equipment used during work from the power source.

4.2. Bring tools, equipment, fixtures into proper condition and put them in the place provided for them.

4.3. Clean the workplace from small metal waste with a special brush.

Put the used cleaning material in a metal box with a lid.

4.4. Take off overalls, safety shoes, personal protective equipment and put them in the place provided for them.

4.5. Wash face and hands with hot water and soap. Take a shower if possible.

It is forbidden to wash hands with kerosene, gasoline and wipe them with cleaning material with shavings.

4.6. Report to the head of work on all the shortcomings that occurred during work.

5. Safety requirements in an emergency

5.1. An emergency situation and accidents can occur in the event of: electric shock, rupture of abrasive wheels, falling objects, burns, rupture of hoses, cuts, and so on.

5.2. In the event of an emergency, immediately disconnect the equipment from the power supply. Secure the danger zone. Do not allow outsiders into it.

5.3. Report what happened to the supervisor.

5.4. If there are casualties, provide them with first aid. If necessary, call an ambulance.

5.5. Providing first aid.

5.5.1. Providing first aid in case of electric shock.

In case of electric shock, it is necessary to immediately release the victim from the action of electric current by disconnecting the electrical installation from the power source, and if it is impossible to disconnect it, pull it away from the conductive parts by clothing or using insulating material at hand.

If the victim has no breathing and pulse, it is necessary to give him artificial respiration and indirect (external) heart massage, paying attention to the pupils. Dilated pupils indicate a sharp deterioration in the blood circulation of the brain. In this state, the revival must begin immediately, and then call an "ambulance".

5.5.2. First aid for injury.

To provide first aid in case of injury, it is necessary to open an individual package, apply a sterile dressing material, which is placed in it, to the wound and tie it with a bandage.

If somehow the individual package was not found, then a clean handkerchief, a clean linen rag, etc. must be used for dressing. On a rag that is applied directly to the wound, it is advisable to drip a few drops of tincture of iodine to get a stain larger than the wound, and then apply the rag to the wound. It is especially important to apply the tincture of iodine in this way to contaminated wounds.

5.5.3. First aid for fractures, dislocations, shocks.

In case of fractures and dislocations of the limbs, it is necessary to strengthen the damaged limb with a splint, plywood plate, stick, cardboard or other similar object. The injured arm can also be hung with a bandage or handkerchief from the neck and bandaged to the torso.

In case of a skull fracture (unconsciousness after a blow to the head, bleeding from the ears or mouth), it is necessary to apply a cold object to the head (a heating pad with ice, snow or cold water) or make a cold lotion.

If a fracture of the spine is suspected, it is necessary to put the victim on the board, without lifting him, turn the victim on his stomach face down, while observing that the body does not bend, in order to avoid damage to the spinal cord.

In case of a fracture of the ribs, a sign of which is pain during breathing, coughing, sneezing, movements, it is necessary to tightly bandage the chest or pull it off with a towel during exhalation.

5.5.4. First aid for thermal burns.

In case of burns with fire, steam, hot objects, in no case should you open the formed blisters and bandage the burns with a bandage.

For first-degree burns (redness), the burned area is treated with cotton wool soaked in ethyl alcohol.

For second-degree burns (blisters), the burned area is treated with alcohol or a 3% manganese solution.

For third-degree burns (destruction of skin tissue), the wound is covered with a sterile dressing and a doctor is called.

5.5.5. First aid for bleeding.

In order to stop bleeding, you must:

raise the injured limb up;
close the bleeding wound with a dressing (from a bag) folded into a ball, press it from above, without touching the wound itself, hold for 4-5 minutes. If the bleeding stops without removing the applied material, put another pad from another bag or a piece of cotton on top of it and bandage the wounded area (with some pressure);
in case of severe bleeding that cannot be stopped with a bandage, compression of the blood vessels that feed the wounded area is applied by bending the limb at the joints, as well as with fingers, a tourniquet or a clamp. In case of heavy bleeding, you should immediately call a doctor.

5.5. If a fire occurs, start extinguishing with the available fire extinguishing equipment. If necessary, call the fire department.

5.6. Follow the instructions of the head of work to eliminate the emergency.

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