Occupational safety instructions for a spiller-pouring of oil products

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Instructions on labor protection for the pourer-pouring of oil products. Full Document

Occupational Safety and Health

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons at least 18 years of age who have passed a medical examination, as well as:

introductory and primary briefing;
re-instruction;
electrical safety briefing;
fire safety briefing;
sanitary medical examination according to the order of the Ministry of Health of the Russian Federation No. 90 dated 03.96

1.2. The pourer-pourer must know:

rules of internal labor regulations;
fire safety rules;
the impact on a person of harmful and dangerous production factors;
rules for the provision of first aid;
safe methods of draining and dispensing oil products.

1.3. The pourer must:

perform only assigned work;
keep your workplace in good condition and clean during the shift;
apply safe work practices.

1.4. The territory of the drain rack and water intakes must be installed in such a way that it is possible for wastewater and oil products to enter outside this territory.

1.5. On the territory of the overpass it is prohibited:

rolling stock repair;
storage of any materials.

1.6. The place of draining and refueling must be kept clean, spilled flammable liquids must be cleaned up, and spills must be covered with sand.

1.7. The pourer-refueler in his work must use the following PPE:

canvas suit, cotton suit, underwear, canvas mittens, yuft boots, rubberized apron, goggles, hose gas mask, safety belt with a rope;
for outdoor work in winter, additionally: a jacket and trousers with a warming pad, felt boots;
in the summer in addition - a waterproof raincoat.

1.8. The following hazards can affect the drainer:

rolling stock;
objects falling from a height;
increased levels of noise and vibration;
insufficient illumination;
elevated temperature of equipment surfaces;
increased gas content in the air of the working area;
chemical factors.

1.9. The pourer-pourer should not carry smoking accessories: matches, lighters, tobacco, paper.

1.10. While on the railway tracks, the pourer-bottler must comply with the following requirements:

pass to the place of work and from work, as well as through the territory of the PPS along specially established passages, marked with signs "Service Passage";
pass along the tracks only on the side of the road or in the middle between the tracks;
cross paths only at right angles;
cross the track occupied by the rolling stock, using only the transitional platforms of the car, holding on to the handrails .;
hold on to the handrails when leaving the wagon brake platform.
bypass groups of wagons standing on the way at a distance of at least 5 m from the automatic coupler;
pass between uncoupled wagons if the distance between automatic couplers is at least 10 m;
Pay attention to traffic lights.

2. Safety requirements before starting work

2.1. Put on the required overalls (robe, gloves).

2.2. Check the availability of fire extinguishing equipment, the uncluttered passages, the absence of spilled fuel, prepare refueling equipment for operation, check the serviceability and availability of grounding of containers, refueling equipment and dispensers, check the serviceability of electrical wiring and switches by visual inspection.

2.3. Check that the hose mask, safety belt and safety rope have a firmly attached tag indicating the number and date of the next test.

2.4. Before starting the processing of tanks, the pourer-bottler must prepare his section of the overpass:

inspect steam, air, hot water valves for leaks;
prepare water and air hoses;
lay out the tool, inventory;
set the bridges to the working position;
open tank hatches.

2.5. Check pump operation.

3. Safety requirements during work

3.1. The drainer-pouring trestle is obliged:

connect the lower drain device of the tank to the drain-fill manifold, only after installing the shoes under the wheels of the tank and removing the locomotive from this path;
it is not allowed to open faulty bottom discharge devices of railway tanks with the help of devices not provided for by their design;
loading and unloading devices, pipelines and pipeline fittings should be subject to regular inspection and scheduled preventive maintenance;
the length of the sleeve with a tip or pipe must ensure their lowering to the bottom of the railway tank;
when heating oil products in tanks with electric heating pads, the latter should be put into operation only after complete immersion in the oil product to a depth of at least 0,5 m;
It is prohibited to drain oil products from a tank car during heating.

3.2. The sites on which the loading and unloading facilities are located must ensure, in the event of an accident, an unimpeded flow of liquid into the outlet trays and channels.

3.3. On both sides of the loading and unloading devices, signal signs must be installed, beyond which diesel locomotives are prohibited from entering.

3.4. The supply of routes under the drain to the free railway tracks of the overpass must be controlled by the personnel of the enterprise.

3.5. Railway tanks should be fed under the drain smoothly, without jerks.

3.6. Railway tracks, overpasses, pipelines, pipes and hose ends must be grounded.

3.7. On the overpass, the walkways must have wooden cushions.

Safety measures when cleaning tanks.

3.8. Work inside the tank is allowed only with the use of overalls, safety shoes and respiratory protection equipment with the use of a hose gas mask.

3.9. Descent into the cistern only by stairs located

3.9. When processing tanks, the pouring pourer must use tools and equipment made of materials that exclude sparking.

3.10. Devices and devices for washing, steaming, degassing tanks must be securely attached to the hose.

3.11. Tools, fixtures, flushing devices, steam and water hoses, spare parts, parts and materials must be placed on racks only in specified places, taking into account the provision of safe working conditions, free passage along the rack and the tank platform.

3.12. It is forbidden to work on a flyover with faulty platforms, transitional bridges:

clean the places of refueling, storage of fuel with the help of shovels and scrapers made of wood and non-ferrous metals;
put dirty cleaning material in a tightly closed metal box;
pump oil only through serviceable hoses and pipelines, drain oil after checking the drain hose and its connection to the drain pipe into clean containers with hermetically sealed necks, the length of the hoses must provide the entire scope of drain work;
transport and store antifreeze in metal cans with hermetic lids and in barrels with screw and sealed stoppers.

3.13. The filling station operator is prohibited from:

work in unspecified and faulty overalls, without overalls, special footwear and other personal protective equipment provided for this type of work;
refuel vehicles from a fuel tanker if its exhaust manifolds and pipes (mufflers) are leaky, the ground circuit is broken, the electrical wiring is damaged, there are no fire extinguishers;
fill the car with a bucket, carry, store fuel and oil in containers that do not have tight-fitting lids or plugs;
refuel the car with fuel and lubricants in case of leakage of fuel or oil through joints or welds;
fill containers with leaded gasoline above the established level;
remove the filler cap to determine the amount of fuel in the tank;
suck in fuel, oil, antifreeze and other technical liquids by mouth through a hose;
use a steel tool to clean filling places;
fill containers with poisonous liquids that do not correspond to the inscription on the container;
use an open flame at the workplace, a portable lamp, electric heaters and with an open coil, make an open fire and store flammable substances in an open form;
wash hands in oil, gasoline and wipe them with rags contaminated with sawdust and shavings;
carry out repairs independently at the filling station of the electrical part of the equipment, change burned-out fuses, electric lamps, connect to the power grid, etc.;
smoking, storing food and eating in the workplace.

3.14. When transporting fuel, the following safety precautions must be observed:

install barrels on the car with the stopper up and secure them with gaskets (stops);
pour fuel from barrels and drain it into them using pumps, do not use buckets for this purpose;
loading and unloading barrels of fuel with the help of mechanisms or slopes, do not dump the barrels from the vehicle to the ground.

3.15. When cleaning and repairing tanks and other fuel tanks, the following safety measures must be observed:

all work to be done together;
before descending into the tank after degassing, put on a helmet-mask with a hose for fresh air supply and a safety belt with a rope and cable;
when working in a tank, use hand-held electric lamps of explosion-proof design with a voltage of not more than 12 V for lighting.

3.16. If leaded gasoline gets on hands and other parts of the body, wash them with kerosene, and then with soap and water.

3.17. Do not allow vehicles with fuel leaks, pops and muffler shots to enter the gas station.

3.18. Require all drivers to strictly follow the fire safety rules at the gas station. At the refueling point, the basic safety rules for refueling vehicles must be posted in a conspicuous place.

3.19. Keep the station area and premises clean. Clean up the area at least once a day.

3.20. Closely monitor the operation of the electric motors of the fuel pumps and their switches. If heating or uneven operation of electric motors, a short circuit phenomenon is noticed, stop work immediately.

3.21. If gasoline spills out of the fuel tank, stop refueling the vehicle. Clean up spilled gasoline with sand or sawdust. Remove used sand or sawdust from the territory of the gas station.

3.22. During refueling, the driver must be near the fuel dispenser at the gas tank of the car.

3.23. Connection of hoses, opening and closing of tank hatches during draining should be carried out carefully, avoiding impacts that could cause sparking, while using a metal tool that produces sparks is prohibited.

3.24. Refueling of cars and other construction machines should be carried out calmly, with an even jet without splashing, splashing and mixing with air.

3.25. The tanker and driver must be on the windward side of the vehicle

3.26. Drain and filling hoses must be equipped with tips made of materials that exclude sparking.

3.27. Operations on loading and unloading devices during lightning discharges should be stopped.

3.28. Measure the level of gasoline only with a rail made of non-ferrous metals.

3.29. Do not wash your car with gasoline.

3.30. Do not allow unauthorized persons to enter the territory of the filling station.

4. Safety requirements in emergency situations

4.1. The most typical emergencies during the performance of work by the operator of filling stations can be: rupture (breakage) of filling hoses and sudden failure of filling equipment, fire, explosion of oil vapors.

4.2. In the event of an emergency, the gas station operator must:

immediately stop the operation of faulty equipment and turn off the power supply, warning workers of the danger;
give a fire alarm (in case of fire) and, before the arrival of help, start extinguishing the fire with available means;
notify the head of the unit and contribute to the elimination of the emergency, as well as the investigation of its causes in order to develop emergency response measures;
proceed with the elimination of the most urgent malfunctions in compliance with general safety requirements.

4.3. In the event of a malfunction that violates the operation of the fuel pumps, the latter must be stopped, checked and corrected.

4.4. In the event of a fire, call the fire brigade by phone 01, inform the management and start extinguishing the fire with primary means (sand, felt mat, fire extinguishers - foam, sand, carbon dioxide.

4.5. In the event of an accident or an accident, turn off the equipment, provide first aid to the victim and call an ambulance, inform the management about the incident.

5. Safety requirements after finishing work

5.1. The filling station operator must:

install fences and safety signs at open openings, openings and hatches;
turn off ventilation and local lighting;
check the fire safety of the gas station;
inform the head of the department about all the malfunctions noticed in the process of work;
rub with bleach pulp or wash rubber boots, gloves and apron with saturated bleach water.

5.2. Turn off all equipment, stop fuel pumps.

5.3. Check the order on the territory of the gas station, if necessary, restore order.

5.4. Turn off the lighting fixtures, de-energize the electric motors with a knife switch or a general switch.

5.5. Remove protective clothing, wash hands and face with warm soapy water or take a shower. Report all comments to the garage mechanic.

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