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Instructions on labor protection for a toolmaker. Full document

Occupational Safety and Health / Standard instructions for labor protection

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Safe Operation

1. General safety requirements

1.1. Persons who have passed the following are allowed to work independently on the equipment:

• induction training;
• fire safety briefing;
• initial briefing at the workplace;
• training in safe working methods and techniques for at least a 10-hour program (for work that is subject to increased safety requirements - a 20-hour program);
• instructing on electrical safety at the workplace and checking the assimilation of its content.

1.2. The worker must:

• repeated briefing on labor safety at the workplace at least every three months;
• unscheduled briefing: when changing the technological process or labor protection rules, replacing or modernizing production equipment, fixtures and tools, changing working conditions and organization, in case of violations of labor protection instructions, breaks in work for more than 60 calendar days (for work, to which are subject to increased security requirements - 30 calendar days);
• dispensary medical examination - annually.

1.3. The worker is obliged:

• comply with the internal labor regulations established at the enterprise;
• comply with the requirements of this manual, fire safety instructions, electrical safety instructions;
• comply with the requirements for the operation of equipment;
• use for its intended purpose and take care of the issued personal protective equipment.

1.4. The worker must:

• be able to provide first (pre-medical) assistance to the victim in an accident;
• know the location of first aid, primary fire extinguishing equipment, main and emergency exits, evacuation routes in case of an accident or fire;
• perform only the assigned work and not transfer it to others without the permission of the foreman or head of the workshop;
• during work, be attentive, not be distracted and not distract others, do not allow persons who are not related to work to the workplace;
• keep the workplace clean and tidy.

1.5. The worker must know and observe the rules of personal hygiene. Eat, smoke, rest only in specially designated areas and places. Drink water only from specially designed installations.

1.6. If any malfunctions of equipment, fixtures, tools and other shortcomings or hazards are found in the workplace, immediately inform the foreman or head of the workshop. work can only be started with their permission after the elimination of all deficiencies.

1.7. If a fire is detected or in the event of a fire:

• turn off the equipment;
• inform the fire brigade and administration;
• start extinguishing the fire with the primary fire extinguishing equipment available in the workshop in accordance with the fire safety instructions.

In case of a threat to life - leave the premises.

1.8. In case of an accident, provide the victim with first (pre-medical) aid, immediately report the incident to the foreman or head of the workshop, take measures to preserve the situation of the incident (equipment condition), if this does not create a danger to others.

1.9. For non-compliance with the safety requirements set forth in this manual, the worker is liable in accordance with applicable law.

1.10. In accordance with the "Model industry standards for the free issue of special clothing, special footwear and other personal protective equipment to workers and employees," a toolmaker is entitled to: cotton semi-overalls wear period of 12 months.

1.11. The main hazardous and harmful production factors under certain circumstances can be:

• elements of production equipment;
• faulty working tool;
• flying metal particles;
• electric current;
• industrial dust;
• industrial noise.

2. Safety requirements before starting work

2.1. Make sure that it is in good condition and put on overalls, remove your hair under a beret or cap.

2.2. Check your workplace (the mechanic's workplace is: the place of repair, at the machine, workbench), it must be evenly lit (without glare), not cluttered with foreign objects.

2.3. Check the serviceability of tools and fixtures:

• the locksmith's workbench must be free of potholes, cracks and other defects;
• the handle of a percussion instrument (hammer, etc.) must be oval in cross section and straight;
• the surface of the hammer head must be convex, smooth, not beveled, without burrs;
• impact tools (chisels, crosscuts, barbs, etc.) must have a smooth occipital part without cracks, burrs, hardening and bevels;
• the spindle of a hand tool with a pointed working end (files, screwdrivers, etc.) must be securely fixed in a smooth, smoothly cleaned handle, which, for greater strength, must be pulled together at both ends with metal bandage rings;
• screwdrivers must be with non-curved rods, as the blade may slip off the head of the screw or screw and injure hands;
• wrenches must correspond to the sizes of bolts and nuts, the jaws of wrenches must have strictly parallel jaws, the distance between which must correspond to the standard size indicated on the key;
• socket and box wrenches must not move in the connected moving parts.

2.4. When performing work near moving mechanisms, electrical wires and electrical installations, require the foreman to stop the equipment or remove voltage during repair work. If this is not possible under the conditions of production, require fencing of hazardous areas.

2.5. If it is necessary to use a portable lamp, check: the presence of a protective grid, the serviceability of the cord and insulating tube, the serviceability of the socket and plug. The voltage of portable lamps should not exceed 42 V. It is not recommended to use self-made portable lamps.

3. Safety requirements during work

3.1. When using a workbench, lay only those parts and tools that are necessary for this work.

3.2. On the left side of the vise, a tool is placed on the workbench, which is taken with the left hand, and on the right - a tool that is taken with the right hand (hammer, file, wrenches, etc.), in the middle of the workbench - a measuring tool.

3.3. For convenience and to avoid microtrauma, the bench vice should be installed so that the upper part of the jaws is at the level of the locksmith's elbow.

3.4. Perform work on metalworking of metals only after they are securely fixed in a vice in order to avoid falling and injuring workers.

3.5. Sweep away dust and shavings from the workbench with a brush. Do not blow off dust and chips with compressed air, mouth, or remove dust and chips with bare hands to avoid injury to eyes and hands.

3.6. When servicing machines, observe the safety measures set out in the relevant labor protection instructions.

3.7. Do not perform drilling work and tool sharpening in gloves or with bandaged fingers in order to avoid their capture by the drill.

3.8. Do not open or remove covers, guards or safety devices while the machine is in operation.

3.9. When cutting, riveting, chasing and other work in which the formation of flying metal particles is possible, you should use goggles or a mask with safety glasses, and protect the place of work with portable shields, nets so that people working or passing by do not get injured.

3.10. For safety reasons, metal dressing should be done with gloves.

3.11. Performing work jointly with several persons, coordinate their actions with the actions of other workers.

3.12. Do not touch the current-carrying parts of the equipment, electrical distribution boards, cabinets, general lighting fittings; do not step on portable electrical wires, hoses lying on the floor.

3.13. If the electrical equipment is faulty, call an electrician.

4. Safety requirements at the end of work

4.1. Tidy up your workspace. Remove tools, attachments and lubricants to the place provided for them. Rags and flammable materials, in order to avoid spontaneous combustion, put in metal boxes with tight lids.

4.2. Inform the shifter or foreman about all the shortcomings that occurred during work, and about the measures taken to eliminate them.

4.3. Take off overalls, put them in a closet, wash your hands and face with soap, take a shower if possible, and do not use chemicals for washing.

5. Safety requirements in emergency situations

5.1. In the event of a fluff fire from a spark formed when a hammer or other percussion instrument hits the surface of steel parts, it is necessary to take measures to eliminate the fire, stop the burning and two adjacent cars, and call the fire brigade.

5.2. Do not start work until the accident is completely eliminated.

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