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Soldering iron power regulator. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Ham Radio Technologies

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The included soldering iron, lying on the stand for a long time, overheats. The tip of the soldering iron burns, and it has to be cleaned and tinned frequently. In order to exclude overheating of the soldering iron in such cases, the stand is often supplemented with devices that reduce the voltage on the soldering iron.

A diagram of one of these devices is shown in the figure.

Soldering iron power regulator

Photoresistor R1 and light bulb H1 are mounted on a stand opposite each other on both sides of the soldering iron. If the soldering iron is removed from the stand, the light bulb illuminates the photoresistor, reducing its resistance. A current flows in the control electrode circuit of the SCR V2, sufficient to open the SCR during almost the entire positive half-cycle of the supply voltage. As a result, the current through the soldering iron flows both during the negative half-cycle of the mains voltage (through the V1 diode and the H1 bulb) and during the positive one (through the V2 trinistor and the H2 bulb). The soldering iron will have almost full mains voltage.

When the soldering iron is placed on the stand, it blocks the light from the bulb H1, and the resistance of the photoresistor increases. The trinistor closes (this is evidenced by the H2 light - it goes out). The current through the soldering iron will now flow only during the positive half-cycle of the mains voltage, which is equivalent to reducing the voltage on the soldering iron to about 160 V. This does not allow the soldering iron to overheat, but at the same time prevents it from cooling significantly. Within a few seconds after the soldering iron is removed from the stand, the voltage on it will increase again, and the soldering iron will be ready to work.

This power regulator can also be used at a voltage of 127 or 48 V. In all cases, almost any powerful trinistor is suitable for it, even with a non-standard reverse voltage (in our case, it is small and does not exceed the sum of the voltage drops on the H2 bulb and the V1 diode with direct current ).

The diode can be replaced by another, designed for the amplitude voltage of the network and half the current through the soldering iron. A current flows through each of the bulbs, 1,4 times less than the current of the soldering iron. Therefore, light bulbs are chosen depending on the power of the soldering iron. For example, with bulbs for 2,5 V at a current of 0,15 A, the regulator is able to work with a soldering iron with a power of not more than 45 W at a mains voltage of 220 V. By setting the bulbs for 3,5 V at a current of 0,26 A, you can connect a soldering iron to the regulator with a power of 50 ... 80 W.

Author: A.Aristov, Pervouralsk

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