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ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING
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Soft switching on of powerful loads. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Clocks, timers, relays, load switches

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In circuits with a powerful load and a high switching frequency, electromagnetic relays and starters have been replaced by power semiconductor switches with optical isolation. Currently, there are devices that allow them to be used in systems with direct control from the logic levels of microcircuits such as TTL, TTLSH, CMOS, etc.

For AC circuits, preference is given to microcircuits with the inclusion of an electronic key at the moment the voltage passes through zero. This eliminates large impulse noise, the occurrence of switching voltage surges due to a fantastic shift between current and voltage, and also reduces the requirements for network filters or eliminates them.

Spontaneous switching on of power triacs due to random voltage surges when switching the windings of electrovalves or electric motors can lead to an interphase short circuit. To eliminate this, shunting of the power outputs with a damping RC circuit is used. When powerful loads are turned on at low (close to zero) voltages, the amplitude of current pulses decreases significantly when working with capacitive loads. In addition, triacs operate in a soft mode and their reliability increases dramatically.

Typical representatives of non-contact power switches are MOC3031M/32M/ZZM opto-isolators. MOC3041M/ 42M/43M. MOC3061M / 62M / 63M, MOC3162M / 3163M, MOC3081 / 82/83 [1] (there is also a similar description with the Fairchild Semiconductor logo), produced in a 6-pin DlP package (Fig. 1). They consist of an infrared emitting diode optically coupled to a two-way voltage zero-crossing detector and an output opto-triac. These elements are convenient for use with high power triacs, solid state relays and other industrial controls.

Soft switching on of powerful loads

Microcircuits, the marking of which ends with 1, 2 and 3, ensure that the load is turned on when a current is applied to the LED, respectively equal to 15, 10 and 5 mA. The voltage drop across the infrared LED is 3 V. Microcircuits, the penultimate marking digit of which ends with 3,4,6 and 8, are designed for switching circuits with a maximum voltage of 250, 400, 600 and 800 V, respectively. The maximum switching current is 1A at turn-on duration 100 µs. The maximum continuous switching current is 60 mA.

The circuit for switching on microcircuits for controlling a triac is shown in fig. 2.

Soft switching on of powerful loads

For MOC303X / MOC304X / MOC306X / MOC308X, the resistance R1 should be 180, 360, 360 and 360 ohms, respectively. R2 - 1 kOhm, 330, 360 and 330 Ohm. The output current of the IC can reach 1 A, but only at the moment the power triac VS1 is turned on. therefore, you cannot use this output as a burdock output, loading it with a constant load. Only one triac can be connected to one output.

More powerful triacs can be connected to the microcircuit through intermediate amplifying triacs.

The table shows the recommended triacs for direct connection to devices.

Soft switching on of powerful loads

Triacs must be mounted on radiators. It should be borne in mind that the operating currents switched by triacs depend on temperature. Obsolete TC 161 triacs require a unipolar turn-on signal and cannot be operated from these microcircuits.

Instead of triacs, thyristors connected in anti-parallel can be used as power elements (Fig. 3).

Soft switching on of powerful loads

The resistor values ​​are selected in accordance with the recommendations for Fig. 2, diodes - 1 N4001.

In [2], the main types and parameters of Russian-made modules are given.

Information sources

  1. 6-Pin DIP Zero-Cross Optoiso-lators Triac Driver Output (800 Volts Peak). Motorola Semiconductor Technical data.
  2. L. Rachinsky, A. Sanchugov. New power semiconductor hybrid modules with optical decoupling of the MGTSO series. - Power electronics, 2006. No. 2, p.60.
  3. termodat.spb.ru/out. htm
  4. O.V. Belousov. Electronic load switch. - Radioamator, 2007, No. 11, p.XNUMX.
  5. O.V. Belousov. Electronic load switch. - Radio amateur, 2008, No. 3, p.12.
  6. V.A.Melnik. Zero detector on the microcontroller. - Radiomir, 2008, No. 4, p.23.
  7. A. Kashkarov. Options for switching on relayless terminal electronic nodes. - Radio amateur, 2008. No. 1, p55.

Author: V.Melnik. Dneprodzerzhinsk, Ukraine

See other articles Section Clocks, timers, relays, load switches.

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