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Transistor switch with overload protection. Encyclopedia of radio electronics and electrical engineering

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Encyclopedia of radio electronics and electrical engineering / Clocks, timers, relays, load switches

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Transistor switches are used as terminal devices of electronic control systems. With their help, a DC power network is remotely connected to various electromagnetic mechanisms. In these mechanisms, malfunctions are possible in the form of a short circuit between the turns of the winding, which leads to an increase in the load current in excess of the norm and may be the cause of the failure of the transistor switch. Therefore, the transistor switch must combine the functions of switching and protection [1].

There are many similar devices [2,3]. For some electronic systems, for example, automotive, preference is given to transistor switches with "latch" protection [4].

Such protection eliminates the possibility of overheating of the elements of the transistor switch when the load current is exceeded.

The circuit in Fig. 1 is an example of such a device. It does not have additional resistance in the collector circuit of the terminal transistor, as is the case in [5], due to which the voltage on the load when the device is turned on approaches the voltage of the power source.

Transistor switch with overload protection
(click to enlarge)

Device parameters:

  • Supply voltage......+12 V
  • Rated switching current.......2 A
  • Voltage drop across the switch.......0,5 V
  • Breaking current ....... 2,3 A

The transistor switch consists of a start-up switch on transistors VT1, VT2, resistors R1 ... R4 and capacitor C1, a preliminary stage on transistor VT3 and resistors R6, R7, a power switch on transistor VT4 and resistor R5 and a protection circuit on a zener diode VD1 and resistor R8.

The device works as follows. When the supply voltage is applied to the device, the transistors VT1, VT3 and VT4 are closed, the transistor VT2 is open with a positive potential coming through the resistor R3 to its base, and shunts the base-emitter junction of the transistor VT3. When a control signal appears at the input of the device (when the SA1 switch is closed), the transistor VT1 opens, shunts the base-emitter junction of the transistor VT2, the latter closes, and the capacitor C1 is charged through the circuit: control input resistor R4 - junction b-e VT3. In this case, the voltage at the base of the transistor VT4 is enough to open it to saturation. In the absence of a short circuit, the voltage at the VT4 collector becomes maximum, and its collector current enters the load. The zener diode VD1 breaks through, this is enough to keep the transistor VT3 open.

If there is a short circuit or overload in the load circuit, the voltage at the collector VT4 becomes less than the breakdown voltage of the zener diode VD1, and the transistors VT3, VT4 close, turning off the load. To resume operation of the device after the cause of the overload has been eliminated, it is necessary to disable and re-enable SA1.

Changing the protection threshold is achieved by selecting the type of zener diode, as indicated in the table:

Transistor switch with overload protection

The device is assembled on a double-sided printed circuit board (Fig. 2).

Transistor switch with overload protection

References:

  1. Microelectronic electrical systems / Under the editorship of Yu.I.Konev. - M.: Radio and communication, 1987. - 143 p.
  2. Optoelectronic keys with current protection//Radio. - 1990. - No. 8. - P.57.
  3. A. s. 1473682 USSR.
  4. Polyak D.G., Yesenovsky-Lashkov Yu.K. Electronics of automobile control systems. - M.: Mashinostroenie, 1987, S. 106,107.
  5. Esaulov N. Adjustable electronic fuse//Radio. - 1988. - No. 5. - P.31-32.

Author: O.L. Sidorovich

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