ENCYCLOPEDIA OF RADIO ELECTRONICS AND ELECTRICAL ENGINEERING Anodizing of aluminum and its alloys. Encyclopedia of radio electronics and electrical engineering Encyclopedia of radio electronics and electrical engineering / Ham Radio Technologies Parts and products made of aluminum and its alloys oxidize in air, resulting in gray spots on the surface that spoil the appearance. Duralumin (aluminum) will become more beautiful if it is anodized, as a result of which a thin passive layer is formed on the surface, preventing further oxidation. The anodized surface has a pleasant gray color. In addition, after anodizing, the aluminum product can be easily painted in any color with conventional aniline dyes. First, two saturated solutions are prepared separately - baking soda and table salt - in boiled water at room temperature. To obtain a saturated solution, the dissolution must be carried out for at least half an hour, periodically stirring the solution. After that, the solutions should stand for 15 minutes, and they need to be filtered. The electrolyte is then prepared by mixing nine volume parts of baking soda solution and one volume part of salt solution (9:1). The electrolyte is well mixed in a glass dish. Before anodizing, the part is carefully cleaned with fine sandpaper, degreased (possibly in a hot solution of washing powder) and washed in running water, after which it should not be touched by hands. Then the part to be anodized is immersed in an electrolyte solution, which should be in an aluminum container. As a current source, you can use a regulated rectifier for a voltage of 12 V and a current of up to 2 A or a car battery. "Plus" of the current source is attached to the part, "minus" - to an aluminum container with electrolyte. The current density should be about 15 mA/cm2. To fulfill this condition, the required current density must be multiplied by the surface area of the part in square centimeters. The current value thus calculated is maintained by adjusting the current source. Anodizing lasts about 90 minutes - until the part is covered with a bluish-gray coating. The anodizing process can be observed by the release of air bubbles and the appearance of a slight gray coating on the surface of the anodized part. After the end of anodizing, the part is washed in running water and cleaned with a cotton swab dipped in a solution of potassium permanganate from the products of the electrochemical reaction. After that, the surface of the part becomes smooth, with a light gray tint. The part is washed again in running water and dried in air. If desired, the part after anodizing can be painted in a solution of aniline dye. The dye solution contains 15 g of dye and 1 ml of acetic acid per 1 liter of water. Staining is carried out in a solution heated to 60 ... 80 ° C. The duration of exposure in the solution depends on the required color saturation and is usually 10 ... 15 minutes. To fix the color, the painted part is kept in boiling distilled water for 1 ... 1,5 minutes. To protect the part from mechanical damage, it is useful to paint it with a colorless furniture varnish (NC). Literature 1. Plotnikov V. Radio amateur technology.-M.: Energy, 1978. - 198 p.
Author: V.Bashkatov, Gorlovka; Publication: N. Bolshakov, rf.atnn.ru See other articles Section Ham Radio Technologies. Read and write useful comments on this article. Latest news of science and technology, new electronics: Artificial leather for touch emulation
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